JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 76

Multi-sector

JEC Europe 2013
Global real-time process monitoring and quality control

> Booth L84

A global process monitoring system for complete real-time monitoring of composites processing will be presented for the first
time this year. Resin cure (OPTIMOLD), resin flow (OPTIFLOW) and temperature are being monitored with the same software
(OPTIVIEW) using a variety of durable and disposable sensors. Using special modules, it is possible to monitor in real-time the
resin’s Tg, degree of cure and viscosity or faulty conditions such as an incorrect mixing ratio
or resin ageing in the mould cavity, in the die, at the feeding lines or in the resin pot/bath. For
example, the industrial use of OPTIMOLD in a high-speed RTM production can reduce cure
cycle time by 40%. Individually, OPTIMOLD and OPTIFLOW have been used successfully in
RTM, Light RTM, vacuum infusion and pultrusion production and can be readily used in other
processes such as autoclaves, filament winding and SMC. With systems already installed in
aerospace, automotive, industrial and wind-energy applications at leading manufacturing companies, as well as world-class research centres and famous universities, the new global process
monitoring system aims to provide a total solution for process optimisation, quality control and real-time process control in high-end
composite applications.
www.synthesites.com

Multi-sector

Multi-sector

Testing
Self-monitoring composites: visualisation of impacts

> Booth J8

Non-destructive testing methods for fibre-reinforced composites with an epoxy matrix are very costly and require complex equipment. A bio-inspired sensitive composite layer based on a structural fabric containing microcapsules with a leuco dye, developer
particles and a polymer matrix was developed for these substrate materials. Any mechanical action (indentation, impact, etc.)
critical for the substrate material integrity causes mechanical overstrain of the microcapsules dispersed in the matrix, so that the
capsules break and release the dye. The dye comes into chemical contact with the colour developer via
microcracks. Upon chemical transformation, the dye changes colour, highlighting the area subjected to
overstrains. The composite layer gives a visual response in the form of a “bruise”, indicating a place of
possible damage of the substrate material. The construction elements or finished goods incorporating the
bruisable composite layer can be inspected continuously. For example, a safety helmet with glued strips
of bruisable layer is represented in the picture. The dark bruise is the response of the layer to a 5-kg beam
dropped from a height of 0.5m. Using this system, parts that have suffered critical mechanical action can
be timely replaced or repaired. In some cases, this can reduce the necessary safety margin and save weight
while improving the safety of existing structures. The use of a bruisable layer in structural health monitoring processes is a solution which will save time and money.
www.pmi.lv

One single testing machine for
115 different test standards

Fibre-reinforced composites provide high strength and stiffness combined with low weight.
They consist of thin fibres which are either directionally or randomly oriented and therefore
require different forms of materials testing according to the main fibre direction. Zwick offers
an extremely efficient modular solution which covers 21 different types of tests and some 115
standards over a wide temperature range.
The properties of fibre-reinforced composites are strongly dependent on the alignment of the
fibres, the fibre and matrix material and the fibre-matrix interface. Materials testing must therefore employ a variety of tests in order to characterize all properties. These tests are described in
international standards (ISO), national and regional standards (ASTM, EN, DIN) and companies’ own standards (Airbus AITM, Boeing BSS).
In order to satisfy the varying requirements, companies and testing laboratories previously had
to use a number of testing machine arrangements, some of which were very complex. Zwick’s
highly efficient modular solution for test loads up to 100 and 250kN is based on a development
of its Allround-Line testing machine. A single testing machine handles 21 different tests, which
represent about 115 standards. A temperature chamber enables testing in a temperature range
from -70 to +250°C.
www.zwick.com

76 jec composites magazine / No79 March 2013

> Booth X44-1


http://www.synthesites.com http://www.pmi.lv http://www.zwick.com

JEC COMPOSITES MAGAZINE - Issue #79 - March 2013

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #79 - March 2013

Cover
Edito
Point of view: research & industry
Contents
Agenda of Events
COMPANY & BUSINESS
- In brief
- Core materials
APPLICATIONS
- Formula 1
- Equipment
- Wind energy
MARKET
- Europe
- Patents
FEATURE SPECIAL JEC EUROPE 2013
- Turkey, country guest of honor
- 7th International Composites Summit
- JEC Europe lnnovation Awards Programme
- lnnovation report and news
- Sustainability
RESEARCH & DEVELOPMENT
- Additive
- Fabric
TECHNOLOGY & INNOVATIONS
- Process
- Matrix
- Nano
- Resins
- Process
Index
In the world
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Cover
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 2
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Edito
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Point of view: research & industry
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 5
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Contents
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 7
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 8
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 9
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 10
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 11
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 13
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 14
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - In brief
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Ad1
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Ad2
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 16
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 17
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Core materials
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 19
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 20
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Formula 1
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 22
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 23
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Equipment
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 25
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Wind energy
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 27
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Europe
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 29
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 30
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 31
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 32
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 33
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Patents
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 35
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 36
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 37
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Turkey, country guest of honor
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 39
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 40
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 41
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 42
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 43
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - 7th International Composites Summit
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 45
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 46
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 47
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - JEC Europe lnnovation Awards Programme
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 49
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 50
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 51
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 52
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 53
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 54
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 55
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - lnnovation report and news
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 57
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 58
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 59
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 60
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 61
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 62
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 63
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 64
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 65
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 66
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 67
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 68
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 69
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 70
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 71
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 72
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 73
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 74
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 75
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 76
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 77
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Sustainability
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 79
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 80
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 81
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 82
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 83
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 84
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Additive
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 86
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 87
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 88
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Fabric
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 90
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 91
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 92
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 93
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 94
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 95
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 96
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Process
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 98
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 99
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Matrix
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 101
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 102
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 103
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 104
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Nano
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 106
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 107
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Resins
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 109
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Process
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 111
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 112
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Index
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - In the world
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 115
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 116
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