JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 98

process

which have the mechanical properties
needed for surfing activities. Resin
transparency is often the problem,
because infusion resins are usually
discernibly coloured.
With this in mind, research company
Rescoll, which specializes in formulating polymer materials, coordinated
the collaborative “Styrene Free”
project to develop a product/process
pair for laminating surfboards using
vacuum infusion. Working with its
partners LOF tech, Ciron-Polymir
and the Clean Shaper association, it
drew up a set of specifications for the
polyester resin:
- Polyester resin that cross-links in the
presence of peroxide and/or UV
- Viscosity of 80-110 cP
- Gel time of about 15 minutes
- Total optical transparency
- UV resistance
- Hydrolysis resistance
- Mechanical behaviour equivalent to
current resins
- Price equivalent to current solutions

Laboratory development
After several months of laboratory
work, the company succeeded in synthesizing and formulating a fluid (80100 cP), transparent unsaturated polyester resin. The mechanical tensile
and three-point flexural properties of
solid polyester specimens turned out
to be the same as those of the benchmark polyester resin (Figure 1).
Rescoll worked in laboratory with
vacuum-infusion specialist LOF tech
to process the resin it developed.

Fig. 2: Testing the migration of the polyester resin
through a glass fabric

Thanks to its high fluidity, the resin
migrated rapidly through the glass
fabric, requiring only the vacuum bag
to infuse the resin (Figure 2) and thus
minimizing the need to use technical
fabrics.
Polyurethane foams were laminated
in laboratory for the purpose of
characterization. Hydrolysis and UV
resistance tests showed that the new
resin was more resistant than the
benchmark resin traditionally used
to laminate surfboards. To illustrate,
Figure 3 presents the change in colour
d(E) during the accelerated ageing of
laminated specimens produced with
the newly developed resin and with
the benchmark resin. The new resin
changed colour less discernibly during
QUV (UVB) ageing.

The last aspect to be validated on the
vacuum-infused laminate specimens
was the mechanical strength. Because
a surfboard’s crucial characteristic
is its flexural behaviour, three-point
flexural tests were performed on the
laboratory-produced
specimens and on
benchmark specimens
that were laid-up by
hand. Figure 4 shows
that the laminating
process using vacuum
infusion and the new
resin produced a
higher flexural modulus and elongation at
Fig. 1: Mechanical characterization for three-point flexural and tensile
properties on solid specimens
break.

98 jec composites magazine / No79 March 2013

Fig. 3: Change in colour d(E) as a function of UVB
exposure time

Fig. 4: Comparison of the flexural modulus (left)
and the deformation at break (right) between a
hand-laid-up laminate (benchmark polyester resin)
and the infusion-moulded laminate (Rescoll resin)

From laboratory to prototype
Once the laboratory had validated
the processing characteristics and the
technical performance of the Rescollresin-infused laminate, a prototype
was made to validate the feasibility of
the product/process pair. The prototype was created under real conditions
in the Fatlines surfboard specialist
workshop at Anglet, in France’s Pyrénées Atlantiques department.
A pre-shaped polyurethane foam
blank is laid up with glass fabric before the vacuum infusion system with
resin flow mesh and vacuum bag is



JEC COMPOSITES MAGAZINE - Issue #79 - March 2013

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #79 - March 2013

Cover
Edito
Point of view: research & industry
Contents
Agenda of Events
COMPANY & BUSINESS
- In brief
- Core materials
APPLICATIONS
- Formula 1
- Equipment
- Wind energy
MARKET
- Europe
- Patents
FEATURE SPECIAL JEC EUROPE 2013
- Turkey, country guest of honor
- 7th International Composites Summit
- JEC Europe lnnovation Awards Programme
- lnnovation report and news
- Sustainability
RESEARCH & DEVELOPMENT
- Additive
- Fabric
TECHNOLOGY & INNOVATIONS
- Process
- Matrix
- Nano
- Resins
- Process
Index
In the world
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Cover
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 2
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Edito
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Point of view: research & industry
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 5
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Contents
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 7
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 8
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 9
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 10
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 11
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 13
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 14
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - In brief
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Ad1
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Ad2
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 16
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 17
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Core materials
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 19
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 20
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Formula 1
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 22
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 23
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Equipment
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 25
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Wind energy
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 27
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Europe
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 29
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 30
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 31
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 32
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 33
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Patents
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 35
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 36
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 37
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Turkey, country guest of honor
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 39
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 40
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 41
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 42
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 43
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - 7th International Composites Summit
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 45
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 46
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 47
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - JEC Europe lnnovation Awards Programme
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 49
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 50
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 51
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 52
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 53
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 54
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 55
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - lnnovation report and news
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 57
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 58
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 59
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 60
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 61
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 62
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 63
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 64
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 65
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 66
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 67
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 68
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 69
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 70
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 71
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 72
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 73
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 74
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 75
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 76
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 77
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Sustainability
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 79
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 80
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 81
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 82
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 83
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 84
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Additive
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 86
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 87
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 88
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Fabric
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 90
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 91
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 92
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 93
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 94
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 95
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 96
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Process
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 98
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 99
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Matrix
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 101
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 102
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 103
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 104
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Nano
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 106
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 107
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Resins
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 109
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Process
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 111
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 112
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Index
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - In the world
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 115
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 116
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