JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 48

official partner

awards

JEC Innovation Awards Program 2013:
lnnovation awards winners
Press partners
A new family of latent acid catalysts to make
pre-polymeric mixes easier to store, transport, handle and process
The development of the CSR family of
latent acid catalysts was driven by the
desire to make pre-polymeric mixes
easier to store, transport, handle and
process during product manufacturing.
Without a latent catalyst to control
polymerization, the storage life of
pre-polymeric mixes may be anything
from a few seconds to a few minutes.
Other catalysts that extend storage life
are available. However, they typically
require temperatures above 200°C for
activation, something that is both energy-hungry and impractical with many
of the materials involved in manufacturing processes that utilise resins. Bac2
developed the CSR family of latent acid
catalysts to address the above issues. The
key innovation was to develop a family
of products that activate between 50°C
and 120°C, depending on the application
and the speed of cure required, enabling
them to be used with many materials and
processes. Critically, the catalysts do not
have a detrimental effect on the mould
flow or other characteristics of the resins
with which they are used. Originally
developed for use with Bac2’s electrically
conductive ElectroPhen polymer resin,

the CSR family of catalysts has since
been expanded to include formulations
that retard and control the curing of phenol-formaldehyde resoles, furan resins,
urea and melamine formaldehyde resins.
Using CSR catalysts, the storage life of
pre-polymeric mixes has been extended
to over 3 months, simplifying storage,
transportation and materials handling.
Process efficiency improvements of
130% have been demonstrated in pultrusion. In SMC and BMC processes, roomtemperature storage life is extended to
several months. CSR catalysts also enable
the manufacture of inherently flameretardant mouldings by facilitating the
production of stable phenolic and furanbased pre-polymeric mixes.
Bac2 estimates the potential global
market for its latent acid catalysts to be
at least £100 million. The company has
identified 3 primary sectors where the
innovation offers the greatest benefits:
1. During the manufacture of wood products such as MDF, particle board and
plywood, high temperatures are used to
cure the resin used for bonding the mate-

48 jec composites magazine / No79 March 2013

Raw materials
Winner: BAC2 Limited (UK)

rials and to drive out moisture. Using
CSR reduces the cure time, reducing
the time during which the high temperatures need to be maintained. This in
turn reduces the energy consumption
and cost.
2. In abrasives manufacture, the overall
temperature of the manufacturing process is reduced, saving energy and cost.
3. In the manufacture of sheet or bulk
moulded composites, for which there are
applications in everything from interior
fittings in transportation to seating for
stadiums, CSR can be used to produce
inherently flame-retardant products
at lower temperatures than previously
possible.


http://www.cytec.com http://www.jeccomposites.com

JEC COMPOSITES MAGAZINE - Issue #79 - March 2013

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #79 - March 2013

Cover
Edito
Point of view: research & industry
Contents
Agenda of Events
COMPANY & BUSINESS
- In brief
- Core materials
APPLICATIONS
- Formula 1
- Equipment
- Wind energy
MARKET
- Europe
- Patents
FEATURE SPECIAL JEC EUROPE 2013
- Turkey, country guest of honor
- 7th International Composites Summit
- JEC Europe lnnovation Awards Programme
- lnnovation report and news
- Sustainability
RESEARCH & DEVELOPMENT
- Additive
- Fabric
TECHNOLOGY & INNOVATIONS
- Process
- Matrix
- Nano
- Resins
- Process
Index
In the world
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Cover
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 2
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Edito
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Point of view: research & industry
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 5
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Contents
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 7
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 8
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 9
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 10
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 11
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 13
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 14
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - In brief
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Ad1
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Ad2
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 16
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 17
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Core materials
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 19
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 20
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Formula 1
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 22
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 23
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Equipment
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 25
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Wind energy
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 27
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Europe
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 29
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 30
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 31
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 32
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 33
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Patents
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 35
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 36
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 37
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Turkey, country guest of honor
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 39
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 40
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 41
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 42
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 43
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - 7th International Composites Summit
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 45
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 46
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 47
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - JEC Europe lnnovation Awards Programme
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 49
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 50
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 51
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 52
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 53
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 54
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 55
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - lnnovation report and news
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 57
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 58
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 59
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 60
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 61
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 62
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 63
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 64
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 65
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 66
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 67
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 68
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 69
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 70
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 71
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 72
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 73
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 74
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 75
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 76
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 77
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Sustainability
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 79
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 80
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 81
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 82
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 83
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 84
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Additive
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 86
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 87
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 88
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Fabric
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 90
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 91
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 92
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 93
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 94
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 95
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 96
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Process
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 98
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 99
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Matrix
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 101
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 102
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 103
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 104
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Nano
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 106
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 107
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Resins
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 109
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - - Process
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 111
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 112
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - Index
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - In the world
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 115
JEC COMPOSITES MAGAZINE - Issue #79 - March 2013 - 116
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