JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 78

innovations

Multi-sector

Multi-sector

New processes for large-scale production

> Booth F31

Fibre-reinforced profiles finally “rounded up"

78

jec composites magazine / No63 March 2011

The innovative new technologies (FIT Hybrid and SpriForm) developed by Jacob Plastics for largescale production of structures made from thermoplastic fibre-reinforced composites combine forming and moulding processes. They offer the ultimate design flexibility and mechanical performance while reducing weight by up to 50%. Following the security concepts, these much-more economical new technologies are also expected to significantly increase occupant protection in crash situations. The new processes also achieve high-level functional integration, made possible by the high design flexibility of thermoplastic based, endless-fibrereinforced composites, as well as the utilisation of the excellent processing possibilities offered by these materials. These processes can meet all sorts of demands, whether on the part of end users (e.g. attractive designs and additional comfort) or manufacturers (e.g. reduced costs), thus replacing existing parts. A further merit is the economical production of new products with unique features. Benefits: integrated processes (resulting in shorter process chains); short cycle times; excellent energy efficiency; functional integration (combination of product properties); optimum space utilisation; high design freedom; lightweight construction (structure + material); and recyclability. Jacob Plastics’ R&D partners are NMF GmbH, LKT (Erlangen), Audi, Schaumform, Siebenwurst, Lanxess, Bond Laminates, KraussMaffei, IVW (Kaiserslautern) and BMBF. www.jacobplastics.com

Multi-sector

Shape milling

Unveiled in 2009, the highly rewarded “RadiusPultrusion” technology allows the continuous production of curved and bent profiles for the first time. As straight fibre-reinforced profiles cannot be bent like steel or aluminium profiles, this technology is a core development for many upcoming applications of fibre-reinforced materials. Fields of application range from car bumper beams and roof arches, architectural and structural elements for bridges and roofs, to blades for vertical-axis wind turbines. As the technology is not limited to twodimensional curves, coiled profiles can also be produced for the reinforcement of hoses and tubes. A coil spring currently under development should be of major interest, especially for the automotive industry. As in standard pultrusion of straight profiles, the profiles can be reinforced with unidirectional fibres, mats and woven fabrics as a function of the application requirements. The process speed is only limited by the resin curing speed. Although manufacturing possibilities are currently limited to constant radii, the technology itself also allows variable curvatures. This opens the way for further development and more engineering creativity.
www.thomas-technik.com

Multi-sector

Innovation in Brazilian products

> Booth J64

> Booth B17

The Brazilian association of composite materials Abmaco will introduce composite products comprised of green resins and natural fibres. Abmaco will also highlight composite lampposts and products manufactured with the new RTM-S process (combining thermoset and thermoplastic materials), and release the “Green house” Abmaco concept and its latest book, “Composite 3 – Market”.
www.abmaco.org.br

> Booth L80

Koller is a high-tech modelling company specializing in milling complex shapes and equipped with high-capacity fiveaxis CNC milling machines with linear motor drives. Our services: - Designing, manufacturing and machining of blanks in polystyrene, sprayed or sheet polyurethane foam, extruded or sheet epoxy resin, wood, and medium density fibreboard (MDF), among other materials. - Creating scale models for land transportation (automotive). - Creating master and scale models for marine industry tank tests. - Creating special tooling for the aviation and railway industries.
www.koller.fr


http://www.thomas-technik.com http://www.jacobplastics.com http://www.abmaco.org.br http://www.koller.fr

JEC COMPOSITES MAGAZINE - Issue #63 - March 2011

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #63 - March 2011

Cover
Edito
Point of view: an extraordinary growth
Contents
Agenda of Events
COMPANY & BUSINESS
In Brief
Automotive - Sora Composites stays ahead of the field
China - CPIC Fiberglass, a strategy with results
APPLICATIONS
Marine - Case study: Composite surface smoothness improvement
Ballistic - Protection you can depend on
MARKET
Human capital - BMW, Composite specialists needed
Focus - Chinese composites market just keeps on growing
Trends - Airbus foresees demand for nearly 26,000 aircrafts the next 20 years
FEATURE SUSTAINABILITY
Market - Targets for bio-based composites and natural fibres
Fibre - Hemp: fibres meant for composites
Technical flax: a real opportunity for composites
Trends - Eco-design
Recycling - Sustainable recycling solutions for composites
SPECIAL JEC COMPOSITE 2011
2nd I.I.C.S.
Awards
JEC Innovation report 2011
RESEARCH & DEVELOPMENT
Medical/bio-composite - Mechanical properties vs. fabrication for medical applications
Prepreg - Innovative epoxy prepregs using bio-based curing agents
TECHNOLOGY & INNOVATIONS
Moulding - Towards smarter, more autonomous moulds
Prepreg - New coating-line concepts for high-precision prepreg products
Carbon fibre - State-of-the-art equipment for carbon fibre production lines
Fibre placement - Optimized fibre placement for composites
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Cover
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 2
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Edito
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Point of view: an extraordinary growth
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 5
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Contents
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 7
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - JECBoston
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Aero
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - In Brief
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Automotive - Sora Composites stays ahead of the field
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 11
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 12
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 13
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JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 15
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 16
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 17
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - China - CPIC Fiberglass, a strategy with results
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 19
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 20
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Marine - Case study: Composite surface smoothness improvement
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 22
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 23
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Ballistic - Protection you can depend on
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 25
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 26
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Human capital - BMW, Composite specialists needed
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Focus - Chinese composites market just keeps on growing
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 29
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Trends - Airbus foresees demand for nearly 26,000 aircrafts the next 20 years
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Market - Targets for bio-based composites and natural fibres
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 32
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Technical flax: a real opportunity for composites
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 34
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 35
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 36
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 37
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 38
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Trends - Eco-design
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 40
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 41
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 42
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 43
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Recycling - Sustainable recycling solutions for composites
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 45
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 46
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 47
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 48
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 2nd I.I.C.S.
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 50
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 51
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 52
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - IICS
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Poster
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 53
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 54
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Awards
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 56
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 57
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JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 60
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 61
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - JEC Innovation report 2011
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 63
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 64
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 65
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JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 80
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 81
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 82
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Medical/bio-composite - Mechanical properties vs. fabrication for medical applications
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 84
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 85
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 86
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Prepreg - Innovative epoxy prepregs using bio-based curing agents
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 88
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 89
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 90
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Moulding - Towards smarter, more autonomous moulds
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 92
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Prepreg - New coating-line concepts for high-precision prepreg products
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 94
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 95
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Carbon fibre - State-of-the-art equipment for carbon fibre production lines
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 97
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 98
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Fibre placement - Optimized fibre placement for composites
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 100
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 101
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