JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 92

moulding

Schematic drawing of the autonomous mould

bonding without prior treatment, enabling substantial productivity gains (shorter cycles, less elaborate facilities, lower labour requirements). It also applies coatings to the mould cavity to shorten mould-release and cleaning times.

energy costs, since the cost of heating is directly proportional to the mass that must be regulated. To optimize the heat regulation system, Compose makes use of heat simulation to embed sensors in strategic areas of the mould (hot and cold points). The composite industry is changing rapidly. Production rates are on the rise and both energy consumption and production costs are decreasing. To fulfil this potential, Compose’s moulds integrate more and more functions in order to meet market expectations. Integrating the mould into its environment can lead to considerable gains in terms of energy consumption, productivity and investment.

Energy-saving heating systems

More complex mould kinematics

92 jec composites magazine / No63 March 2011

Traditionally, the mould heat is regulated either by the press platens or in Gluing elements together to build an an oven. While this type of regulation is assembly reduces the performance of efficient, it consumes a lot of energy composite parts, as it creates a break in without guaranteeing uniform heat fibre continuity that can have negative throughout the mould cavity. Compose effects on the performance of the final designs a specific autonomous heating part. The use of 3D preforms solution considerably improves the characteristics directly into of moulded parts. As things are now, the mould. however, the tabs required for mould The solution release are removed manually. might be: To facilitate moving into the age of long- convective run production of high-performance (circulating composites at high production rates, water, oil, hot Compose offers its customers moulds air, or that integrate moving parts (tabs, slide steam), valves, ejectors) to enable the production - conductive of more complex parts in less moulding (heated by a time. ceramic or by cartridge Always more functional heaters), integration - via radiation Heating system based on optimized fluid heat transfer Before being assembled, the composite (infrared, parts often require finishing steps such as electric or gas sandblasting or trimming. These powered), Optimizing heat regulation can cut the operations are costly in terms of time and - inductive, or mould’s energy footprint in half, and consumables, and also require a lot of - via integrated inserts made using direct integrating the post-treatment functions qualified labour. metal laser sintering (conformal heating and servo-controlling the mould-release Compose treats areas of the mould cavity & cooling). functions can increase productivity by to create surfaces that will be ready for Optimizing mass is essential for reducing up to 15%. With moulds that do not require presses and handling systems, More information investment in peripheral equipment can Compose provides turnkey solutions for the production of plastic and composite parts. It has drop by as much as 30%. Autonomous 85 employees and 9 million euros in turnover, 8% of which is invested in R&D. moulds guarantee sustainable and highThe company is certified ISO 9001, EN 9100 and AQAP 2110 (Edition 3). yielding production because they are easy Compose’s dynamic R&D programme helps the company stay on the cutting edge. Its twoto use and install at reasonable investment engineer R&D department participates in a number of regional, national and European cost. n collaborative projects. It also works on private projects with the company’s customers. To add
to its expertise, Compose has developed long-term partnerships with competitive clusters and engineering schools, and also industrial partnerships. More information: www.compose-tools.com


http://www.compose-tools.com

JEC COMPOSITES MAGAZINE - Issue #63 - March 2011

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #63 - March 2011

Cover
Edito
Point of view: an extraordinary growth
Contents
Agenda of Events
COMPANY & BUSINESS
In Brief
Automotive - Sora Composites stays ahead of the field
China - CPIC Fiberglass, a strategy with results
APPLICATIONS
Marine - Case study: Composite surface smoothness improvement
Ballistic - Protection you can depend on
MARKET
Human capital - BMW, Composite specialists needed
Focus - Chinese composites market just keeps on growing
Trends - Airbus foresees demand for nearly 26,000 aircrafts the next 20 years
FEATURE SUSTAINABILITY
Market - Targets for bio-based composites and natural fibres
Fibre - Hemp: fibres meant for composites
Technical flax: a real opportunity for composites
Trends - Eco-design
Recycling - Sustainable recycling solutions for composites
SPECIAL JEC COMPOSITE 2011
2nd I.I.C.S.
Awards
JEC Innovation report 2011
RESEARCH & DEVELOPMENT
Medical/bio-composite - Mechanical properties vs. fabrication for medical applications
Prepreg - Innovative epoxy prepregs using bio-based curing agents
TECHNOLOGY & INNOVATIONS
Moulding - Towards smarter, more autonomous moulds
Prepreg - New coating-line concepts for high-precision prepreg products
Carbon fibre - State-of-the-art equipment for carbon fibre production lines
Fibre placement - Optimized fibre placement for composites
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Cover
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 2
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Edito
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Point of view: an extraordinary growth
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 5
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Contents
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 7
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - JECBoston
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Aero
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - In Brief
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Automotive - Sora Composites stays ahead of the field
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 11
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 12
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 13
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 14
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 15
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 16
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 17
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - China - CPIC Fiberglass, a strategy with results
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 19
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 20
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Marine - Case study: Composite surface smoothness improvement
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 22
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 23
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Ballistic - Protection you can depend on
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 25
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 26
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Human capital - BMW, Composite specialists needed
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Focus - Chinese composites market just keeps on growing
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 29
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Trends - Airbus foresees demand for nearly 26,000 aircrafts the next 20 years
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Market - Targets for bio-based composites and natural fibres
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 32
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Technical flax: a real opportunity for composites
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 34
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 35
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 36
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 37
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 38
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Trends - Eco-design
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 40
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 41
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 42
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 43
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Recycling - Sustainable recycling solutions for composites
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 45
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 46
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 47
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 48
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 2nd I.I.C.S.
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 50
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 51
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 52
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - IICS
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Poster
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 53
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 54
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Awards
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 56
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 57
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 58
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JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 60
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 61
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - JEC Innovation report 2011
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 63
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 64
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 65
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JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 80
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 81
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 82
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Medical/bio-composite - Mechanical properties vs. fabrication for medical applications
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 84
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 85
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 86
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Prepreg - Innovative epoxy prepregs using bio-based curing agents
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 88
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 89
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 90
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Moulding - Towards smarter, more autonomous moulds
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 92
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Prepreg - New coating-line concepts for high-precision prepreg products
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 94
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 95
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Carbon fibre - State-of-the-art equipment for carbon fibre production lines
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 97
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 98
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Fibre placement - Optimized fibre placement for composites
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 100
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 101
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 102
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