JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 57

thermoplastic seatbacks per year. The key benefits are weight savings (critical for the future development of aircraft parts), compliance with FST requirements, increased mechanical

Equipment

performance, low cost due to the quick throughput and repeatability of the manufacturing process provided by the braided perform, non-toxic manufacturing process and longer

Winner: Advanced Composites Group Ltd. (UK) Partners: Integran Technologies Inc. (Canada)
Automation

Carbovar technology for composite mould tools

nickel/iron alloy coating that has a low coefficient of thermal expansion (CTE) matching the CTE of the composite mould tool.

The innovation combines the hardness, durability and damage tolerance of the metallic coating with the lightweight, low thermal mass and low cost of a carbon fibre composite mould tool to deliver a durable and cost effective solution. The Nanovate surface is an ultra-hard, nanocrystalline

The Nanovate surface increases the longevity of the mould, becoming comparable to that of a conventional metallic mould tool. Composite tooling saves the energy required for the heat-up and cooldown phases, and the energy required to lift, rotate and manoeuvre them within the working environment and during the lay-up process (faster material deposition rates). The successful development of this metal/composite hybrid mould technology

Winner: Brötje-Automation GmbH (Germany) Partners: Faserinstitut Bremen e.V.(Germany), Composite Technology Center Stade GmbH .(Germany) and Airbus Operations GmbH (Germany)

A fully-automatic machine to produce curved preforms in aircraft structures

material lifespan. Thermoplastic materials are also recyclable, which is not the case with thermosets.

is the result of a 5-year joint collaborative research and development programme between the Advanced Composites Group Ltd. (ACG) and Integran Technologies Inc. (Integran). The technology was recently commercially launched during a number of top-level visits to major European and US aerospace composite companies. At an average cost of £250,000 per tool for the Dreamliner, this gives a market potential value of £250 million over a 4-year period. Converting just 10% of these “safe” metallic mould tools to Nanovarsurfaced composite mould tools could equate to a potential saving of over £5 million.

CFRP profiles for aircrafts are currently produced manually, resulting in high costs and time consumption. This new process is the first real continuous process for curved profiles used in aircraft applications; curvatures of radii range from 1,500 mm to endless (i.e. straight profiles). It is possible to produce changing curvatures, as well as complex lay-ups with different fibre orientations in 45°, 0° and 90° layers in one profile (in profile web and flanges). The process has been validated under mass production conditions for complex cross sections like the LCF integral frame, which

No63 March 2011 / jec composites magazine are 40% lighter and 50% cheaper than differential frame-clip-skin connections. This frame requires 80% fewer rivets than a traditional construction. The innovation was developed under the Lokost R&D project, partially funded by the German aeronautics programme (LuFo). Airbus and their partners are currently working to apply this technology to the CFRP fuselage of future aircraft like the A350-1000 or A30X. Other possible applications can be found in the automotive sector. Initial discussions with OEM car manufacturers have started.

57

Special JEC Show 2011



JEC COMPOSITES MAGAZINE - Issue #63 - March 2011

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #63 - March 2011

Cover
Edito
Point of view: an extraordinary growth
Contents
Agenda of Events
COMPANY & BUSINESS
In Brief
Automotive - Sora Composites stays ahead of the field
China - CPIC Fiberglass, a strategy with results
APPLICATIONS
Marine - Case study: Composite surface smoothness improvement
Ballistic - Protection you can depend on
MARKET
Human capital - BMW, Composite specialists needed
Focus - Chinese composites market just keeps on growing
Trends - Airbus foresees demand for nearly 26,000 aircrafts the next 20 years
FEATURE SUSTAINABILITY
Market - Targets for bio-based composites and natural fibres
Fibre - Hemp: fibres meant for composites
Technical flax: a real opportunity for composites
Trends - Eco-design
Recycling - Sustainable recycling solutions for composites
SPECIAL JEC COMPOSITE 2011
2nd I.I.C.S.
Awards
JEC Innovation report 2011
RESEARCH & DEVELOPMENT
Medical/bio-composite - Mechanical properties vs. fabrication for medical applications
Prepreg - Innovative epoxy prepregs using bio-based curing agents
TECHNOLOGY & INNOVATIONS
Moulding - Towards smarter, more autonomous moulds
Prepreg - New coating-line concepts for high-precision prepreg products
Carbon fibre - State-of-the-art equipment for carbon fibre production lines
Fibre placement - Optimized fibre placement for composites
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Cover
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 2
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Edito
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Point of view: an extraordinary growth
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 5
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Contents
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 7
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - JECBoston
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Aero
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - In Brief
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Automotive - Sora Composites stays ahead of the field
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 11
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 12
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JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 16
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 17
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - China - CPIC Fiberglass, a strategy with results
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 19
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 20
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Marine - Case study: Composite surface smoothness improvement
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 22
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 23
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Ballistic - Protection you can depend on
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 25
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 26
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Human capital - BMW, Composite specialists needed
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Focus - Chinese composites market just keeps on growing
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 29
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Trends - Airbus foresees demand for nearly 26,000 aircrafts the next 20 years
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Market - Targets for bio-based composites and natural fibres
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 32
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Technical flax: a real opportunity for composites
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 34
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 35
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JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 37
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JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Trends - Eco-design
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 40
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 41
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 42
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 43
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Recycling - Sustainable recycling solutions for composites
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 45
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 46
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 47
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 48
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 2nd I.I.C.S.
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 50
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 51
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 52
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - IICS
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Poster
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 53
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 54
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Awards
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 56
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JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - JEC Innovation report 2011
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 63
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JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 81
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 82
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Medical/bio-composite - Mechanical properties vs. fabrication for medical applications
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 84
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 85
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 86
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Prepreg - Innovative epoxy prepregs using bio-based curing agents
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 88
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 89
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 90
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Moulding - Towards smarter, more autonomous moulds
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 92
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Prepreg - New coating-line concepts for high-precision prepreg products
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 94
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 95
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Carbon fibre - State-of-the-art equipment for carbon fibre production lines
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 97
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 98
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - Fibre placement - Optimized fibre placement for composites
JEC COMPOSITES MAGAZINE - Issue #63 - March 2011 - 100
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