JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 54

FEATURE “Automation” Machining airframe composites with abrasive waterjet The use of carbon-fibre composites as a structural material for commercial airframes is increasing significantly. This material represents 50% by weight of the new Boeing 787 and 52% on the Airbus 350XWB frames. For technical, environmental, and economical reasons, abrasive waterjet (AWJ) has been a tool of choice for trimming and cutting this material. AWJ cuts offer an acceptable surface finish and high integrity. Cutting rates are faster than with conventional routing. Significant advances have been made in the hardware, software, and process reliability, flexibility, and productivity, making the AWJ process a mainstream tool for airframe manufacturers and their subcontractors. res, were initially used in military airframes. Now, carbon-fibre composites are used extensively in commercial aircraft to produce parts such as wing components (covers, spars, leading edges, flaps), fuselage components (panels, stringers, frames, clips, doors), tail components (VTP & HTP covers, rudder, and flaps), keel beams, centre wing boxes, or belly fairings. For example, AWJ-machined components are used in the following aircraft: MOHAMED HASHISH, SR. VICE PRESIDENT, TECHNOLOGY AT FLOW INTERNATIONAL CORPORATION he use of advanced materials such as composites has been expanding rapidly over the past three decades, especially in the aerospace industry, coincident with the introduction of AWJ technology to the marketplace in the 1980s. In fact, the use of waterjet technology in aerospace applications has a significant impact on its advance in meeting reliability, flexibility, and productivity demands. This article briefly discusses AWJ hardware, software, and routinely used machining processes such as trimming and drilling for carbonfibre composites. T Composite systems The aircraft industry uses organic-, metal-, and ceramic-matrix composites (OMCs, MMCs, and CMCs) in jet engine and airframe components. In a jet engine, for example, the engine cold section may incorporate OMCs, MMCs, and intermetallics. OMC components include fan frames, fan blades, inlet and outlet guide vanes, stator vanes, cases, and control housings. Graphite-PMR-15 structural parts are used in engines such as the GE F110 and F404, and PW-1120 and 1130. Hot sections, such as combustors and turbine exhausts, require the hightemperature capabilities of some intermetallics, single-crystal superalloys, CMCs, or carbon/carbon composites. OMCs, especially carbon-fibre-based composites for aerostructuFig. 1: 777 tail-fin composite structures. - Boeing 787: centre wing box, wing skins, spars, stringers, fixed leading edge, vertical stabilizer, 777 horizontal and vertical stabilizer, 737 nacells and 747 titanium landing-gear components (Figure 1); - Airbus 350XWB: wing spars; - Airbus 320: Empenage skins, ribs - Bell Helicopter V-22 Osprey: wing skins, spars, ribs, fuselage, stiff rotors; - Raytheon Premier I: fuselage; 54 jec composites magazine / No47 March-April 2009

JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009

Cover
Editorial
INDEX
NEWS WORLDWIDE
CONTENTS
Companies - Airbus to manufacture composite parts in China
 - Isomatex enters its industrial phase
 - Shanghai FRP Institute : an original model
Agenda of events
Companies - Key customer strategy opens up new markets
Equipment - New kind of portable NDT device
BUSINESS
Market survey - Industrialization of the carbon composite industry
Trends - Composite challenges to meet growing wind-industry needs
  - Advantages of natural-fibre applications using biohybridcomposites
 - Recyclable and repairable thermosets
Niche market : Drone - A UAV made in Switzerland
Human Capital - Training specialist
Decision-making aids - Controlling product costs as early as the concept design phase
FEATURE - AUTOMATION
Process - Laser-assisted thermoplastic tape-laying systems
Fibre placement - Fibre placement robots and software
Robotics - Robotics for composite materials
Cutting & laser tool - Cutting, kitting and assembly of composite materials
Waterjet system - Machining airframe compositeswith abrasive waterjet
Pultrusion - Radius-PultrusionTM widens the borders of profilemanufacturing
Germany : country of honor
SPECIAL JEC SHOW PARIS
JEC End-users Forums
JEC Innovation Awards
Innovations
USERS’ PLATFORM
Composites in the world - Composite shutter
 - Space divider for indoor and outdoor spaces
 - Balance between weight and payload
 - The Carbon Fibre Chair
Successful partners - Insulation in high-field superconducting magnets
Application - Rapid manufacturing inmilitary applications
Process monitoring - Process monitoring using ultra-sound measurement technology
KNOW-HOW
Materials - Effect of tackifying binders on matrix properties
Manufacturing - A new generation of rapid manufacturing equipment
Resin - Blocbuilder RC-50 : a novel reactivity controller
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Cover
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 2
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Editorial
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 4
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - INDEX
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - CONTENTS
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 7
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Companies - Airbus to manufacture composite parts in China
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 9
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 -  - Isomatex enters its industrial phase
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 11
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 12
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 -  - Shanghai FRP Institute : an original model
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 14
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 15
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Agenda of events
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 17
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Companies - Key customer strategy opens up new markets
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 19
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 20
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Equipment - New kind of portable NDT device
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 22
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 23
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Market survey - Industrialization of the carbon composite industry
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 25
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Trends - Composite challenges to meet growing wind-industry needs
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 27
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 28
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 -   - Advantages of natural-fibre applications using biohybridcomposites
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 30
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 31
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 -  - Recyclable and repairable thermosets
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Niche market : Drone - A UAV made in Switzerland
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Human Capital - Training specialist
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 35
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - FEATURE - AUTOMATION
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 37
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 38
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Process - Laser-assisted thermoplastic tape-laying systems
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 40
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 41
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Fibre placement - Fibre placement robots and software
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 43
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 44
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Robotics - Robotics for composite materials
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 46
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 47
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Cutting & laser tool - Cutting, kitting and assembly of composite materials
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 49
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 50
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 51
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 52
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 53
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Waterjet system - Machining airframe compositeswith abrasive waterjet
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 55
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 56
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 57
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 58
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Pultrusion - Radius-PultrusionTM widens the borders of profilemanufacturing
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 60
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 61
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - SPECIAL JEC SHOW PARIS
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 63
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - JEC End-users Forums
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 65
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 66
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 67
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JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 70
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 71
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - JEC Innovation Awards
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 73
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 74
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 75
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JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 80
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 81
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Innovations
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 83
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 84
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 85
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JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 96
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 97
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 -  - Space divider for indoor and outdoor spaces
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 -  - The Carbon Fibre Chair
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Successful partners - Insulation in high-field superconducting magnets
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 101
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Application - Rapid manufacturing inmilitary applications
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - sc1gr
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - sc1gv
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Pub1
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Pub2
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 103
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - KNOW-HOW
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 105
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 106
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Materials - Effect of tackifying binders on matrix properties
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 108
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 109
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Manufacturing - A new generation of rapid manufacturing equipment
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 111
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 112
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Resin - Blocbuilder RC-50 : a novel reactivity controller
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 114
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 115
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 116
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