JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 29
Advantages of natural-fibre applications using BioHybrid Composites The world is facing a major challenge with the need to reduce dependency on fossil fuels. For our own well-being and for the next generation, each and every one of us has to contribute to a sustainable development in order to reduce green-house gases as set by the European Union. In composites, natural fibres can compete with synthetic fibres because of their lower density and because they are healthier to work with and less abrasive to the tooling equipment. Their low density and bonded energy makes it possible to recycle laminates. This is the main reason for the automotive industry’s great interest in BHC. Interfacial strength (adhesion) is key to efficient reinforcement. Biofibres have an advantage in the design and manufacture of BHC laminates: compared with pure carbon laminates, which have a “linear” flexural modulus, BHC laminates have a “non-linear” flexural modulus, i.e. better flexural and impact strength than pure carbon-fibre laminates. GIOTTIS MOTSANOS, PRESIDENT & MARKETING DIRECTOR, TRIFILON TECHNOLOGIES ith the growing global population, environmental problems are becoming more frequent. Now, in the 21st century, it is clear that we are paying the price for our high consumption, advanced technologies and rapid growth, in the form of ecological problems and sometimes even natural disasters. It is in our interest to look for solutions. W Several good reasons As a consequence, there is a growing interest in green, environment-friendly materials. As far as composites are concerned, one solution could be to use natural fibres instead of more traditional glass and carbon fibres. Natural fibres are renewable, they are biodegradable in appropriate circumstances and use a biopolymer as matrix. Subject to a Life Cycle Analysis (LCA), the potential advantages of such BioHybrid Composites (BHC) would be: - less energy used than with traditional materials; - lower pollution levels during production; - CO2-neutral processing and burning; - photosynthesis of the plant growth fixates CO2 and produces oxygen; - no need to use fertilizers and pesticides; - lower cost. BHC in automotive applications Automotive traffic accounts for the world’s largest consumption of fossil fuels. In Europe, the automotive industry is facing significant penalties (up to EUR5,000) when a car manufactured/sold within the EU does not meet the carbon dioxide emission limit of 130 g/km (see Table 1). The automotive industry itself predicts that approximately 80% of the vehicles will be produced with a hybrid powertrain by 2020. A solution will be needed, however, to compensate for the additional weight (approximately 100200 kg) of such a hybrid power-train. Increasing the weight range of vehicles could be accomplished by using Fig. 1: Jacob Caresto chassis beam. lightweight materials. For every hundredkilogram weight reduction, the vehicle’s fuel consumption is reduced by 5%. Trifilon Technologies offers the automotive industry a revolutionary new generation of composite material, with No47 March-April 2009 / jec composites magazine 29
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009
Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009
Cover
Editorial
INDEX
NEWS WORLDWIDE
CONTENTS
Companies - Airbus to manufacture composite parts in China
- Isomatex enters its industrial phase
- Shanghai FRP Institute : an original model
Agenda of events
Companies - Key customer strategy opens up new markets
Equipment - New kind of portable NDT device
BUSINESS
Market survey - Industrialization of the carbon composite industry
Trends - Composite challenges to meet growing wind-industry needs
- Advantages of natural-fibre applications using biohybridcomposites
- Recyclable and repairable thermosets
Niche market : Drone - A UAV made in Switzerland
Human Capital - Training specialist
Decision-making aids - Controlling product costs as early as the concept design phase
FEATURE - AUTOMATION
Process - Laser-assisted thermoplastic tape-laying systems
Fibre placement - Fibre placement robots and software
Robotics - Robotics for composite materials
Cutting & laser tool - Cutting, kitting and assembly of composite materials
Waterjet system - Machining airframe compositeswith abrasive waterjet
Pultrusion - Radius-PultrusionTM widens the borders of profilemanufacturing
Germany : country of honor
SPECIAL JEC SHOW PARIS
JEC End-users Forums
JEC Innovation Awards
Innovations
USERS’ PLATFORM
Composites in the world - Composite shutter
- Space divider for indoor and outdoor spaces
- Balance between weight and payload
- The Carbon Fibre Chair
Successful partners - Insulation in high-field superconducting magnets
Application - Rapid manufacturing inmilitary applications
Process monitoring - Process monitoring using ultra-sound measurement technology
KNOW-HOW
Materials - Effect of tackifying binders on matrix properties
Manufacturing - A new generation of rapid manufacturing equipment
Resin - Blocbuilder RC-50 : a novel reactivity controller
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Cover
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 2
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Editorial
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 4
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - INDEX
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - CONTENTS
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 7
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Companies - Airbus to manufacture composite parts in China
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 9
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - - Isomatex enters its industrial phase
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 11
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 12
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - - Shanghai FRP Institute : an original model
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 14
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 15
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Agenda of events
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 17
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Companies - Key customer strategy opens up new markets
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 19
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 20
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Equipment - New kind of portable NDT device
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 22
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 23
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Market survey - Industrialization of the carbon composite industry
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 25
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Trends - Composite challenges to meet growing wind-industry needs
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 27
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 28
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - - Advantages of natural-fibre applications using biohybridcomposites
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 30
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 31
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - - Recyclable and repairable thermosets
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Niche market : Drone - A UAV made in Switzerland
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Human Capital - Training specialist
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 35
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - FEATURE - AUTOMATION
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 37
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 38
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Process - Laser-assisted thermoplastic tape-laying systems
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 40
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 41
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Fibre placement - Fibre placement robots and software
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 43
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 44
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Robotics - Robotics for composite materials
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 46
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 47
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Cutting & laser tool - Cutting, kitting and assembly of composite materials
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 49
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 50
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 51
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 52
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 53
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Waterjet system - Machining airframe compositeswith abrasive waterjet
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 55
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 56
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 57
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 58
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Pultrusion - Radius-PultrusionTM widens the borders of profilemanufacturing
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 60
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 61
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - SPECIAL JEC SHOW PARIS
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 63
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - JEC End-users Forums
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 65
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 66
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 67
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JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 70
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 71
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - JEC Innovation Awards
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 73
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 74
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 75
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JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 80
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 81
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Innovations
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 83
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 84
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 85
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JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 96
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 97
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - - Space divider for indoor and outdoor spaces
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - - The Carbon Fibre Chair
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Successful partners - Insulation in high-field superconducting magnets
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 101
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Application - Rapid manufacturing inmilitary applications
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - sc1gr
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - sc1gv
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Pub1
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Pub2
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 103
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - KNOW-HOW
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 105
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 106
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Materials - Effect of tackifying binders on matrix properties
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 108
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 109
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Manufacturing - A new generation of rapid manufacturing equipment
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 111
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 112
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Resin - Blocbuilder RC-50 : a novel reactivity controller
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 114
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 115
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 116
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