JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 33

robotic

Robotic unit for the automated production of composite components
At the October 21st opening ceremony of the CFK Nord composites research centre in Stade Göppingen, Germany, the spotlight was on GroFI, a robotic composite processing system. GroFI is a joint development of DLR and MAG.

Successful partners

An impressive example of this kind of cooperation was on display at the grand opening of the CFK Nord research centre in Stade, contributed by DLR and MAG. At the Stade research centre, both industry and science will have the opportunity to develop and apply new technologies on an industrial scale, precisely tuned

About MAG / DLR

MAG is a leading machine tool and systems company serving the durable goods industry worldwide with complete manufacturing solutions. With a strong foundation based on renowned brands such as Cincinnati, Cross Hüller, Fadal, Giddings & Lewis, Hüller Hille, Witzig & Frank, Hessapp, Ex-Cell-O, Honsberg and Boehringer, MAG is recognized as a provider of tailored production solutions based on state-of-the-art technology. DLR is Germany's national research centre for aeronautics and space. Its extensive research and development work in aeronautics, space, transportation and energy is integrated into national and international cooperative ventures. As Germany's Space Agency, the German federal government has given DLR responsibility for the forward planning and implementation of the German space programme as well as international representation of Germany's interests.

No62 January - February 2011 / jec composites magazine
DR. CHRISTIAN BOGE, VICE PRESIDENT COMPOSITES FOR MAG IN EUROPE

”

he advantages of composite materials – based on carbon fibre, glass fibre or other – are widely discussed these days. Whether lightweight construction will be restricted to just a few applications, or mature to real productivity in terms of manufacturing composite components for cars, aircraft or wind turbine blades will depend on intelligent automation concepts. Application engineers

T

GroFI is the name for the robot-based joint development by DLR and MAG, an innovative system for composite part manufacturing.

face any number of challenges as a function of the end product. Science and industry are currently cooperating in many different ways to solve them.

to the requirements of the industries served.

Robot solution for composites
The team of DLR and MAG experts were the first to present a manufacturing technology project on site. Their highly flexible composite processing system “GroFI” is based on independent robotic units for the automated production of composite components. Different technologies can be applied to the robots, especially fibre placement and tape laying. The main challenge for the project partners was to combine the cost and flexibility advantages of a robot solution with the quality and productivity rates of dedicated tape laying and fibre placement systems. Among the key enabling factors were the use of the latest measuring technology and an intelligent guiding and material handling system. MAG's proven software also contributed significantly to solve programming, simulation, and process control problems. n
More information: www.mag-ias.com

”

Together with DLR, we were able to design an innovative manufacturing solution for carbon composite components. The robots are able to perform a variety of tasks and functions providing for highest productivity

33


http://www.mag-ias.com

JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011

Cover
Edito
Points of view : solutions for every aircrafts
Contents
Agenda of Events
COMPANY & BUSINESS
In Brief
Carbon prepreg - Guangwei Composites, from a finished product to a semi-finished product
Incubation - Composites Technology Park: nurturing green composites
MRO - Mincham Aviation, a specialist with the ambition to match
APPLICATIONS
Automative - From Imagination to reality
Offshore - New carbon fibre compositecomponent for deep-sea use
Leisure - Tenchnology ready for gaming
MARKET
Trends - The natural gas vehicle market
Human capital - R&D manager : inside innovation
Market - An historical overview of the Para-aramid fibres for composites
FEATURE AUTOMATION
Filament winding - Automated filament-winding process for pole production
Robot - Multiple-use robots for composites part manufacturing
WPC - Compact, flexible extruder for new-comers to wood-plastic composites
Robotic - Robotic unit for the automated production of composite components
Injection - Thermoforming and injection moulding in a single mould
Testing - Robotics and non-destructive testing
RESEARCH & DEVELOPMENT
RTM - Highly integrated structure manufactured in on-shot with pre-preg UD tape
CNT - Multiscale hybrid carbon reinforcement for polymeric-matrix composites
Nano-composites - New thermoresistant nano-filled glue for composites
TECHNOLOGY & INNOVATIONS
Reinforcement - Fibre composites, those magical materials
Telecom - New polyster prepreg for composites radomeand antenna applications
Automotive - A new ultra-lightweight sandwich structure for the cars of tomorrow
Innovations
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Cover
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 2
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Edito
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Points of view : solutions for every aircrafts
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 5
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Contents
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 7
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - In Brief
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Carbon prepreg - Guangwei Composites, from a finished product to a semi-finished product
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 11
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 12
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Incubation - Composites Technology Park: nurturing green composites
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - MRO - Mincham Aviation, a specialist with the ambition to match
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Automative - From Imagination to reality
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 16
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Offshore - New carbon fibre compositecomponent for deep-sea use
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Leisure - Tenchnology ready for gaming
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Trends - The natural gas vehicle market
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 20
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 21
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 22
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Human capital - R&D manager : inside innovation
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Market - An historical overview of the Para-aramid fibres for composites
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 25
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Pub
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Filament winding - Automated filament-winding process for pole production
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 27
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Robot - Multiple-use robots for composites part manufacturing
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 29
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 30
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 31
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - WPC - Compact, flexible extruder for new-comers to wood-plastic composites
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Robotic - Robotic unit for the automated production of composite components
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 34
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Injection - Thermoforming and injection moulding in a single mould
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Testing - Robotics and non-destructive testing
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 37
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 38
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 39
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - RTM - Highly integrated structure manufactured in on-shot with pre-preg UD tape
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 41
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 42
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - CNT - Multiscale hybrid carbon reinforcement for polymeric-matrix composites
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 44
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 45
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Nano-composites - New thermoresistant nano-filled glue for composites
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 47
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Reinforcement - Fibre composites, those magical materials
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 49
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Telecom - New polyster prepreg for composites radomeand antenna applications
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 51
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 52
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 53
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Automotive - A new ultra-lightweight sandwich structure for the cars of tomorrow
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 55
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - Innovations
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 57
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 58
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 59
JEC COMPOSITES MAGAZINE - Issue #62 - January/February 2011 - 60
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