Trends - Wood-plastic composites: markets, applications and performance costs" /> Trends - Wood-plastic composites: markets, applications and performance costs" />

JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 23

Trends Wood-plastic composites: markets, applications and performance costs With approximately 1,000,000 metric tons of worldwide annual production and growth rates of up to 20% per year, wood-plastic composites (WPC) are one of the fastest growing segments within the European and Japanese plastics industry. Europe and Japan. The North American WPC market comprises 30-40 manufacturers and is approximately ten times larger than the European and Japanese markets. These two are represented by about 25 companies. While Dr Robert Tichy from the Washington State University sees a slight decrease in North American sales (-10 to -15% per year since 2007), annual growth rates range up to 20% for the European and Japanese markets. Figure 2 shows a typical North American decking and railing assembly. MATHIAS DANIEL, PRODUCT MANAGER, CINCINNATI EXTRUSION GMBH o zero in on WPC, it is useful to see how they are classified within the total group of natural fibre composites (NFC). Figure 1 illustrates the material segmentation of NFC into three sub-categories: compressionmoulded NFC (well-known in automotive applications), extrusionmoulded WPC, and injection-moulded WPC. There is not much data available on injection-moulded WPC applications (we do know that the German Nova Institute estimates total 2007 European production at approximately 15,000 MT), but there is a lot of market data on the extrusion segment of WPC for its three major markets, which are North America, T Commercialized applications and product trends Decking is the most popular WPC application, driving the worldwide markets. Composite decking is made of simple-geometry solid profiles based mainly on recycled polyethylene (PE) with a 30-60% wood-fibre content. The story took off in North America in the early 90s. Since then, this application has achieved a high level of consumer recognition. In combination with a variety of composite railing systems, decking enables end users to customize patios or porches. Under the principle “you walk on the deck but you look at the railing”, many builders have taken advantage of combined decking and railing systems to add personality to their Fig. 1: Classification of WPC within the group of natural fibre composites outdoor living place. (NFC) and main markets. Fig. 2: North American decking and railing application (source: Correct Building Products, Biddeford/Maine). The situation in Europe and Japan is different. Europe has been developing a wide variety of exterior and interior products with natural-fibre contents up to 85% for the past 15 years. Although most of these products have not yet made it to high-volume applications, they have led to highly developed equipment (extrusion systems and tooling), resulting in WPC-designated machinery and calibration technologies. In 2003, the decking boom started to take hold in Europe, with a positive effect on production volume. Since then, decking (especially engineered hollow boards) have become Europe’s number-one product, with a 75% estimated market No50 July-August 2009 / jec composites magazine 23

JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009

Cover
Index
Contents
- NEWS WORLDWIDE -
Companies - Innovation: the guiding principe at Hunstman
Companies - More V: operating on a practically boundless market
Companies - IDI Composites buys former Menzolit facilities
Companies - Colan Australia, threads worth their weight in gold!
Companies - DSM Composite Resins and Büfa: they finalize european joint venture agreements
Agenda of events
Equipment - Custom-coated carbide tools for improved adaptability and lower costs
- BUSINESS -
Market Survey - US demand for decking to reach 1.1 billion lineal metrs in 2013
Trends - Wood-plastic composites: markets, applications and performance costs
Human capital - A PhD student rewarded for his environmental concerns
- FEATURE -
Software - On the way to a high-tech process for high-performance applications
Process - The latest innovations to the LRTM molding process
Application - Large truck mid-roof to be manufactured in Brazil
Application - RTM part for Franch high-speed train
Production - An RTM production line with environmental credentials
Innovations - Plascore PP honeycomb infusion grade for Light RTM
Innovations - RTM compression press for manufacturing body panels
Innovations - Institut fuer Verbundwekstoffe GmbH
- USERS' PLATFORM -
Composites in the world - The Aston Martin One-77
Composites in the world - Cavalier pot
Composites in the world - Carbon fish sculptures
Composites in the world - Glass-fibre-reinforced body camera
Successful partners - An innovative reinforced profile for window frames
Application - MFG: boosting the growth of the wind energy market
Application - Blue Hawaiian Fiberglass Pool: leader in Florida
- KNOW-HOW -
Ductile prepregs - Formable aligned-fibre composite materials
Compound - High-modulus carbon fibres in super-structural compounds
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Cover
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 2
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 3
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 4
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Index
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Contents
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 7
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Companies - Innovation: the guiding principe at Hunstman
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Companies - More V: operating on a practically boundless market
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Companies - IDI Composites buys former Menzolit facilities
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Companies - Colan Australia, threads worth their weight in gold!
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 12
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 13
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Companies - DSM Composite Resins and Büfa: they finalize european joint venture agreements
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 15
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Agenda of events
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 17
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Equipment - Custom-coated carbide tools for improved adaptability and lower costs
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 19
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 20
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - - BUSINESS -
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Market Survey - US demand for decking to reach 1.1 billion lineal metrs in 2013
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Trends - Wood-plastic composites: markets, applications and performance costs
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 24
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 25
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Human capital - A PhD student rewarded for his environmental concerns
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Asia Show
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - JCM
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - - FEATURE -
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Software - On the way to a high-tech process for high-performance applications
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 29
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 30
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 31
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Process - The latest innovations to the LRTM molding process
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 33
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 34
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Application - Large truck mid-roof to be manufactured in Brazil
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Application - RTM part for Franch high-speed train
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Production - An RTM production line with environmental credentials
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 38
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 39
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Innovations - Institut fuer Verbundwekstoffe GmbH
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - - USERS' PLATFORM -
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Composites in the world - Cavalier pot
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Composites in the world - Glass-fibre-reinforced body camera
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Successful partners - An innovative reinforced profile for window frames
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 45
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Application - MFG: boosting the growth of the wind energy market
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 47
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 48
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Application - Blue Hawaiian Fiberglass Pool: leader in Florida
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 50
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - - KNOW-HOW -
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Ductile prepregs - Formable aligned-fibre composite materials
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 53
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 54
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - Compound - High-modulus carbon fibres in super-structural compounds
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 56
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 57
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 58
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 59
JEC COMPOSITES MAGAZINE - Issue #50 - July/August 2009 - 60
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