JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 26

MANUFACTURING

28
31
35

Automation

Flexibility in automated composites lamination
Fibre placement

Automated manufacturing of stiffened
composite shells using dry fibre material
Industry 4.0

lndustry 4.0 materials handling components
and innovative LFT pellets

MANUFACTURING process

Fibre Patch Placement:
expanding the scope of additive manufacturing
Fibre Patch Placement combines the advantages of additive manufacturing with state-of-the-art performance expectations of the
composites industry.
FELIX MICHEL, Founder , Managing Director, CTO
THORSTEN GROENE, Founder, Managing Director
Cevotec

I

n their article about High-performance
creations: additive manufacturing and
composites (JEC Magazine no. 115), the
authors Prof. David Rosen and Dr. Florian
Doetzer pointed out the possibilities that
arise when composites manufacturing and
additive manufacturing (AM) processes
complement each other. Continuing the
discussion, this article sheds more light
on the different additive manufacturing
options that are available for composite
producers, with a special focus on a new
additive composite technology: Fibre
Patch Placement.

additive manufacturing options for composites. Working with thin ply spread tow
tape, the patch technology has often been
framed as a "3D AFP" process, but it actually offers considerably more flexibility at
just a fraction of the cost. Therefore, the
authors had a closer look at additive manufacturing technology for composites.
Generally speaking, automated fibre
placement (AFP) and automated tape laying (ATL) are also additive manufacturing

processes. Both build up a component by
additively placing fibres. AM processes for
composites range from established ATL
systems to 3D filament printers as new
entrants in the market. Let us have a look
at these two extremes.
Modern tape laying systems achieve highest fibre throughput and optimal traverse
speed of the laying heads by placing tapes
on flat tools, which usually is the first (2D)
step in the process. For example, FILL and

Production solutions
Industrial Fibre Patch Placement production solutions like Cevotec's Samba
system, coupled with the Artist Studio
software for digital product development,
have significantly expanded the range of

26

jec composites magazine / N°117 November - December 2017

Fig. 1: Software module
Motion Artist processing
the offline programming for
preforming a pressure cap



Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017

Cover
Edito
Opinion: Today, DAS Energy offers flexible, lightweight PV modules, designed and made in Austria
Contents
NEWS
In brief
Investments - Composite materials in the heart of the Augsburg science park
Agenda
BUSINESS
North America - Steady growth for North america
Pultrusion - EPTA report reveals vast opportunities for pultruded composites in residential housing
Strategy - China’s road to innovation: the German way
MANUFACTURING
Process - Fibre Patch Placement: expanding the scope of additive manufacturing
Automation - Flexibility in automated composites lamination
Fibre placement - Automated manufacturing of stiffened composite shells using dry fibre material
Industry 4.0 - lndustry 4.0 materials handling components and innovative LFT pellets
Feature Land transportation - A sector to conquer
Innovation - Composite innovations boost transport technologies
Body - Out-of-autoclave train body using a new curable prepreg
Floor - Enough to cover three soccer fields – Germany’s ICE train fleet’s composite floor
Market - Steady growth for the railway market
India - Modernization of Indian rolling stock - A welcome signal for composites
Mobility - lntegrated urban solutions are the core driver of user-oriented ad-hoc mobility
Materials - Composites hit a snag in railway
Truck - A large-volume, lightweight CFRP container
The future of inner-city freight is coming closer
SOLUTIONS
Medical - Composite wheelchair casters reduce weight and provide a smoother ride
Pressure vessel - Novel materials solution for high-pressure composite tanks for hydrogen storage
Aeronautics - Aircraft interior modules based on thermoplastic honeycomb
In the World
TECHNOLOGY
NDT - Health monitoring of CFRP using printed circuits
Software - Building a case for automated composite lay-up
Index
Advertisers
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 68
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Cover
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 2
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Edito
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Opinion: Today, DAS Energy offers flexible, lightweight PV modules, designed and made in Austria
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 5
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Contents
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 7
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - In brief
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 9
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Investments - Composite materials in the heart of the Augsburg science park
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 11
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 12
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 13
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 14
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 15
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 16
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Agenda
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 18
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - North America - Steady growth for North america
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Pultrusion - EPTA report reveals vast opportunities for pultruded composites in residential housing
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 21
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 22
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Strategy - China’s road to innovation: the German way
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 24
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 25
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Process - Fibre Patch Placement: expanding the scope of additive manufacturing
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 27
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Automation - Flexibility in automated composites lamination
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 29
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 30
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Fibre placement - Automated manufacturing of stiffened composite shells using dry fibre material
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 32
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 33
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 34
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Industry 4.0 - lndustry 4.0 materials handling components and innovative LFT pellets
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 36
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Innovation - Composite innovations boost transport technologies
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 38
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 39
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Body - Out-of-autoclave train body using a new curable prepreg
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Floor - Enough to cover three soccer fields – Germany’s ICE train fleet’s composite floor
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Market - Steady growth for the railway market
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 43
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - India - Modernization of Indian rolling stock - A welcome signal for composites
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 45
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 46
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 47
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Mobility - lntegrated urban solutions are the core driver of user-oriented ad-hoc mobility
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 49
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Materials - Composites hit a snag in railway
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 51
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Truck - A large-volume, lightweight CFRP container
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - The future of inner-city freight is coming closer
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 54
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Medical - Composite wheelchair casters reduce weight and provide a smoother ride
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 56
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Pressure vessel - Novel materials solution for high-pressure composite tanks for hydrogen storage
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Aeronautics - Aircraft interior modules based on thermoplastic honeycomb
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - In the World
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 60
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - NDT - Health monitoring of CFRP using printed circuits
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 62
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 63
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Software - Building a case for automated composite lay-up
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 65
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Advertisers
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 67
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