JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 58

SOLUTlONS aeronautics

Aircraft interior modules
based on thermoplastic honeycomb

TOMASZ CZARNECKI
COO
EconCore

T

he partners produced
an aircraft stowage unit
prototype that was
presented at the Composites
Europe 2017 exhibition in
Stuttgart on September 19-21.
Visitors could see it on the
stand (6E12) of EconCore's
daughter company ThermHex
Waben.
EconCore and Diehl Aircabin
- a division of Diehl
Aeros ystems spec ial i z ing
in cabin modules, crew rest
compartments and air ducting
- were supported by consortium partners from industry and
academia during the four-year
InCom (Industrial Production
Processes for Nanoreinforced
Composite Structures) project, which concluded at the
end of August. The two companies now plan to work together
on an independent basis.
oneycomb
production technology
The new development brings
together EconCore's honey-

58

Thermoplastic honeycomb technology specialist EconCore joined forces
with iehl ircabin to develo ne t generation solutions for aircraft
interior modules as art of a uro ean ommission funded ro ect he
two com anies are considering a new highl cost effective rocess to
create modules b thermoforming and functionali ing mono material
sandwich panels in a single step.

comb production technology
with a special grade of polycarbonate that has outstanding
fire-smoke-tox icity (FST)
performance. Test reports
confirm the excellent fire-resistant behaviour of the final
sandwich structures, which
cost significantly less than
aramid and other conventional
honeycomb solutions.
Aircraft interior modules
The two partners are looking
forward to taking this development forward to create
mono-material thermoplastic
honeycomb sandwich panels
that could be very efficiently
one- shot ther mofor med
and functionalized into final
aircraft interior modules.
EconCore's
continuous
production technology has
already been proven in very
cost-sensitive markets, including packaging, logistics,
automotive, and other forms
of ground transportation.
The company believes that
the aerospace industry will
also welcome such a solution
and that, with costs con-

Fig.1-3: Diehl Aircabin and EconCore combine to develop aircraft interior modules
based on thermoplastic honeycomb (© 2017 EconCore, ECNPR002)

trolled by its fast, low-energy
consuming, in-line integrated
process, the FST-qualified
honeycomb technolog y
could be extended to a wider

range of applications, including railway transportation.
More information:
www.econcore.com

About Diehl Aircabin
Diehl Aircabin is part of Diehl Aerosystems, a first-tier
supplier for avionics and cabin integration and an important partner for the international aviation industry.
Its customers include major aircraft manufacturers
such as Airbus, Boeing, Airbus Helicopters, Bombardier
and Embraer.
The company's product portfolio embraces high-quality
synthetic components and cabin fittings for commercial
aircraft, including overhead baggage bins, crew rest
rooms and air ducting parts as well as retrofit solutions
for aircraft operators.

jec composites magazine / N°117 November - December 2017


http://www.econcore.com

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017

Cover
Edito
Opinion: Today, DAS Energy offers flexible, lightweight PV modules, designed and made in Austria
Contents
NEWS
In brief
Investments - Composite materials in the heart of the Augsburg science park
Agenda
BUSINESS
North America - Steady growth for North america
Pultrusion - EPTA report reveals vast opportunities for pultruded composites in residential housing
Strategy - China’s road to innovation: the German way
MANUFACTURING
Process - Fibre Patch Placement: expanding the scope of additive manufacturing
Automation - Flexibility in automated composites lamination
Fibre placement - Automated manufacturing of stiffened composite shells using dry fibre material
Industry 4.0 - lndustry 4.0 materials handling components and innovative LFT pellets
Feature Land transportation - A sector to conquer
Innovation - Composite innovations boost transport technologies
Body - Out-of-autoclave train body using a new curable prepreg
Floor - Enough to cover three soccer fields – Germany’s ICE train fleet’s composite floor
Market - Steady growth for the railway market
India - Modernization of Indian rolling stock - A welcome signal for composites
Mobility - lntegrated urban solutions are the core driver of user-oriented ad-hoc mobility
Materials - Composites hit a snag in railway
Truck - A large-volume, lightweight CFRP container
The future of inner-city freight is coming closer
SOLUTIONS
Medical - Composite wheelchair casters reduce weight and provide a smoother ride
Pressure vessel - Novel materials solution for high-pressure composite tanks for hydrogen storage
Aeronautics - Aircraft interior modules based on thermoplastic honeycomb
In the World
TECHNOLOGY
NDT - Health monitoring of CFRP using printed circuits
Software - Building a case for automated composite lay-up
Index
Advertisers
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 68
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Cover
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 2
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Edito
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Opinion: Today, DAS Energy offers flexible, lightweight PV modules, designed and made in Austria
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 5
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Contents
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 7
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - In brief
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 9
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Investments - Composite materials in the heart of the Augsburg science park
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 11
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 12
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 13
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 14
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 15
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 16
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Agenda
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 18
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - North America - Steady growth for North america
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Pultrusion - EPTA report reveals vast opportunities for pultruded composites in residential housing
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 21
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 22
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Strategy - China’s road to innovation: the German way
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 24
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 25
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Process - Fibre Patch Placement: expanding the scope of additive manufacturing
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 27
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Automation - Flexibility in automated composites lamination
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 29
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 30
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Fibre placement - Automated manufacturing of stiffened composite shells using dry fibre material
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 32
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 33
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 34
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Industry 4.0 - lndustry 4.0 materials handling components and innovative LFT pellets
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 36
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Innovation - Composite innovations boost transport technologies
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 38
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 39
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Body - Out-of-autoclave train body using a new curable prepreg
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Floor - Enough to cover three soccer fields – Germany’s ICE train fleet’s composite floor
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Market - Steady growth for the railway market
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 43
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - India - Modernization of Indian rolling stock - A welcome signal for composites
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 45
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 46
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 47
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Mobility - lntegrated urban solutions are the core driver of user-oriented ad-hoc mobility
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 49
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Materials - Composites hit a snag in railway
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 51
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Truck - A large-volume, lightweight CFRP container
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - The future of inner-city freight is coming closer
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 54
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Medical - Composite wheelchair casters reduce weight and provide a smoother ride
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 56
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Pressure vessel - Novel materials solution for high-pressure composite tanks for hydrogen storage
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Aeronautics - Aircraft interior modules based on thermoplastic honeycomb
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - In the World
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 60
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - NDT - Health monitoring of CFRP using printed circuits
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 62
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 63
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Software - Building a case for automated composite lay-up
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 65
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - Advertisers
JEC COMPOSITES MAGAZINE - Issue #117 - November/December 2017 - 67
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