JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 43

Hybridisation - A toolbox for efficient lightweight production

orientation of a preform effectively
produced by means of 3D dry fibre
spraying is measured inline. The production system calculates the resulting
mechanical properties and decides in
which pattern a small amount of UD
fibres has to be added to achieve the
specified mechanical properties. As
the preform varies from part to part,
the parameters of the final RTM process (injection profiles, control of
vents/gates, and press parameters) are
adapted automatically. Compared to
typical textile-based RTM production,
the cost reduction target is about 50%.
This should be achieved through higher productivity, reduced labour costs
due to full automation, and increased
material efficiency (use of rovings instead of textiles; hybrid combination
of long/continuous fibres; and reduction of scrap and reject parts).

Conclusions
The hybrid combination of materials
and process integration is a key enabling technology for cost reduction,
tailoring properties and fulfilling requirements resulting from further
processing steps such as assembly. A
huge number of activities are focussing
on these topics. Due to the increased
design freedom, hybridisation is an
enabling technology for the mass production of individualised parts. The
technologies for individual adaption of
production steps are also capable of applying correction methods in self-regulating process chains. Due to its complexity, the development of hybrid
technologies requires intensive cooperation between different disciplines.
More information:
www.azl.rwth-aachen.de
www.ikv-aachen.de

The authors gratefully acknowledge
the partners and funding authorities
of the project results described in this
paper:
- OPTOLight: KraussMaffei Technologies, BMW, ARGES, Precitec,
Sensortherm GmbH, Zeiss Optotechnik,
German Ministry for Education and
Research (BMBF)
- Lightweight saddle: Arburg, Georg
Kaufmann Formenbau, SABIC, HASCO,
IOS Gesellschaft für innovative Optimierungssoftware, ASS Maschinenbau,
GWK Gesellschaft Wärme Kältetechnik,
Motan Colortronic, HRSflow, Kistler
Instrumente, SensoPart Industriesensorik, Krelus Infrared
- iComposite 4.0: Apodius, BA Composites, Frimo Group, ID-Systec, Schuler,
Siemens, Toho Tenax, German Ministry
for Education and Research (BMBF)

No111 March 2017

/ jec composites magazine

43


http://www.azl.rwth-aachen.de http://www.ikv-aachen.de http://www.airtechonline.com

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o

Cover
Edito
Opinion: Composites parts producer
Contents
NEWS
In brief
Construction & public transport
Meeting
Agenda
BUSINESS
Overview 2016
Carbon fibre
MANUFACTURING
Resin
Software
Simulation
Automatic process
Pultrusion
Integrated process
3D printing
AFP
Special JEC World 2017 - The largest composites show in the world
Planets
JEC World 2017 Conference Programme
JEC World 2017 Awards Programme
Process
Nano-materials
Innovation
Nano-materials
Milestone
Natural fibres
Seismic
Regulations
SOLUTIONS
Tank
Marine
Automotive
TECHNOLOGY
Simulation
Natural fibres
Behaviour
Pultrusion
Index
Advertisers
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 124
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Cover
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 2
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Edito
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Opinion: Composites parts producer
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 5
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Contents
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 7
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 8
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - In brief
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 10
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 11
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 12
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Construction & public transport
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Meeting
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 15
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 16
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 17
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Agenda
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 19
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 20
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Overview 2016
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 22
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 23
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Ad1
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Ad2
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Carbon fibre
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 25
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Resin
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 27
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 28
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Software
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 30
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 31
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Simulation
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 33
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Automatic process
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 35
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 36
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 37
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Pultrusion
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 39
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Integrated process
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 41
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 42
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 43
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 3D printing
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 45
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - AFP
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 47
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 48
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 49
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Special JEC World 2017 - The largest composites show in the world
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Planets
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 52
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 53
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - JEC World 2017 Conference Programme
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 55
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 56
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 57
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 58
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - JEC World 2017 Awards Programme
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 60
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 61
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 62
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 63
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 64
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 65
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 66
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Process
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 68
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 69
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Nano-materials
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 71
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 72
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Innovation
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 74
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 75
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 76
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 77
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 78
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 79
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 80
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 81
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 82
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 83
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 84
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 85
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 86
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 87
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 88
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 89
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 90
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 91
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Nano-materials
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 93
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Milestone
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 95
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Natural fibres
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 97
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Seismic
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 99
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Regulations
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 101
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 102
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 103
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Tank
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 105
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Marine
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 107
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Automotive
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 109
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Simulation
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 111
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 112
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 113
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Natural fibres
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 115
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Behaviour
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 117
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 118
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Pultrusion
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 120
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 121
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - Advertisers
JEC COMPOSITES MAGAZINE - Issue #111 - March 2017 - Special JEC World - o - 123
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