JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 60
USERS’ PLATFORM Successful partners Nanotechnology-improved watercraft The partnership between Yamaha Motor Manufacturing Corporation and its raw material supplier, the Moulding Products Division of Interplastic Corporation, has resulted in a range of innovative personal watercraft. These SMC-based watercraft are 25% lighter and better performing than the previous models. Y amaha was looking for a material or technology that could be incorporated into SMC (Sheet Moulding Compound) in order to save weight and thus improve the overall performance while reducing the fuel consumption of its watercraft. After identifying a nanotechnology-based candidate ingredient, exfoliated clay, Yamaha and its partner Interplastic successfully developed a new SMC material called NanoXcel™. capable of achieving the criteria by eliminating calcium carbonate filler. Main features Benefits of NanoXcel: • 25% lighter • Increased top speed • Quicker acceleration • Better responsiveness • More durable • Fuel savings • Smoother finish, shinier gem-like appearance • Environmentally-friendly manufacturing process fibreglass for strength, a filler for bulk, and a resin for bonding the materials together. SMC is processed by the closed mould, compression moulding process. Yamaha is the only company that has successfully developed a SMC material that is strong enough to meet the extreme structural demands of personal watercraft. It is also the only manufacturer in the personal watercraft industry with full-scale high-compression moulding capabilities. NanoXcel was developed to be processed using existing equipment. Specifically, all the raw material inputs (resin, glass, nanoclay, fillers) are produced using the existing manufacturing capacity. The NanoXcel sheet is processed in a standard SMC line with minor modifications. The moulding process requires no equipment changes or modifications, and there is no increase in the cycle time. Nor are any additional steps, controls, or First nano-engineered boat hulls With nanotechnology, Yamaha Motor was able to create a hull material that utilizes a nano-created filler which is layered thousands of times over so the bonding surface is much larger and stronger than before. The nanocomposite material provides higher mechanical properties and durability (toughness). It also has an improved moulding flow capability so the material can flow much better over part shapes, thus giving the part more consistent strength. Now much less filler is needed, resulting in a lightweight, stronger material that delivers a great ride. NanoXcel is developed from FRP products by incorporating nanoengineered materials into SMC. It is used as a replacement for standard SMC currently used to produce Yamaha’s WaveRunner products. Quicker acceleration. Development The new material was conceptualized to introduce nanocomposite technology into the FRP market through the development of a low-density sheet moulding compound (SMC). Improvements related to mass reduction, drag coefficient (surface smoothness), and durability are critical to this development. Previous attempts at lowmass materials were unable to meet the weight, durability, and surface finish requirements. The nanoclay and urethane hybrid resin chemistry made it possible to develop a nanocomposite material Increased top speed. Only minor process changes SMC is a material that consists of jec composites magazine / No45 November-December 2008
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008
Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008
Cover
Editorial
Market Place
Advertisers
CONTENTS
NEWS WORLDWIDE
- Companies
- Innovations
- Agenda of events
- Innovations
BUSINESS
- Market survey
- Trends: Productivity
- Human Capital: Designer
FEATURE - AUTOMOTIVE
- Design
- Raw material
- Thermoplastics
- Prepreg
- Structural materials
- Foam materials
- Induction
- Software
- Lighting
USERS' PLATFORM
- Composites in the world
- Successful partners
- Applications
KNOW-HOW
- Biopolymer
- Processing
- Modelling
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - Cover
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 2
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - Editorial
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - Market Place
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - Advertisers
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - CONTENTS
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 7
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Companies
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 9
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Innovations
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 11
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 12
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 13
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 14
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 15
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Agenda of events
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 17
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Innovations
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 19
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 20
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - BUSINESS
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Market survey
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Trends: Productivity
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Human Capital: Designer
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - FEATURE - AUTOMOTIVE
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Design
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 27
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Raw material
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 29
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 30
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 31
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Thermoplastics
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 33
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 34
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 35
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 36
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 37
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 38
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 39
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 40
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Prepreg
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 42
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 43
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Structural materials
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 45
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Foam materials
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 47
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 48
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 49
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Induction
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 51
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Software
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 53
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Lighting
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 55
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 56
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - USERS' PLATFORM
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Composites in the world
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 59
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Successful partners
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 61
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Applications
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 63
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 64
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - KNOW-HOW
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Biopolymer
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 67
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 68
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 69
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Processing
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 71
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 72
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - - Modelling
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 74
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 75
JEC COMPOSITES MAGAZINE - Issue #45 - November/December 2008 - 76
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