JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 47

APPLICATION watersports

Closed-loop recycling of epoxy composites
Cobra and Aditya Birla Chemicals present a sustainable solution for closed-loop recycling of infused epoxy
mould tools and thermoset epoxy RTM watersports
fins for Starboard and MFC.
Paolo Cecchetti,
Chief Innovation Officer
Cobra
Amit Dixit,
Assistant Vice President
Aditya Birla

W

orking with partners
Aditya Birla, MFC
and Starboard, Cobra
is taking a massive leap forwards
in sustainable development by
incorporating recyclable epoxy
thermoset systems into production. Using Aditya Birla's recyclable epoxy systems Epotec
YDL5552-THR9351 to infuse
watersports fin moulds and the
recyclable epoxy RTM system
Epotec YDL5540-THR9151 to
produce components, Cobra and
their partners initiated a sustainable closed-loop recycling process that will significantly reduce
composite material waste volumes.

Low-temperature
recycling process
Aditya Birla's novel recyclable epoxy system of Epotec
YDL5552 resin and Epotec
THR9351 hardener based on
proprietary Recyclamine® technology was used to infuse fin
tooling, enabling recycling and
recovery of the reinforcement
and matrix at the end of the
tool's life. Cobra CNC machined
the fin tooling from infused fibreglass blocks.
The mould consisted of two
25mm thick E-glass plates that
were infused at 40°C, then cured
at 60°C for three hours before a
final post-cure at 80°C for eight

Recyclable Epoxy
Fin and Mould

hours. The laminate stack used
100 plies of 100gsm plain weave
glass fabric at the part surface,
backed up with 22 layers of
160gsm plain weave fabric and 16
layers of a 1200gsm stitched triaxial E-glass cloth. Cobra manufactured MFC and Starboard fins
using this tooling and an RTM
process using Aditya Birla's recyclable RTM system Epotec
YDL5540-THR9151.
Typically, fins use woven glass
and carbon fibre fabric preforms
with some parts also using core
materials.
The novel Aditya Birla resin
technology enables the epoxy
resin matrix in the composite to
cleave using a low-temperature
recycling process.
By conditioning the selected
components or moulds in an
acidic solution at around 8090°C for two hours, a cleavage
mechanism is triggered that
breaks the cured thermoset
bonds.
The reinforcements can be removed when the matrix is dissolved, then the resin solution is
filtered and neutralized, allowing the reusable thermoplastic
polymer to coagulate and be removed from the solution.

SPECIAL ISSUE Sports, Health & Leisure / November 2020 /

jec composites magazine

47



JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020

Cover
Edito
Contents
TRENDS
Business - Sports and health: a wealth of opportunities for composites
e-Bike - Uncertainties over Chinese supply chains put pressure on electric bike producers
Opportunities - The Gaming industry asks composites players: are you ready?
PROCESSING
Characterization - Bamboo versus maple from a skateboard manufacturer’s viewpoint
Engineering lntegrated loop technology provides new high strength joints for carbon fibre composites
Additive manufacturing - Disrupting the composite tooling supply chain
Biocomposites - Changing the outdoor hardware industry
APPLICATION
Climbing - A mountain in the middle of the city
Acoustic - The sound of composite violins investigated
Loudspeakers - Best sound in the world
Jewellery - Shine bright like a composite
Travel - Carbon fibre composites give luggage a leg up
Watersports - Closed-loop recycling of epoxy composites
Running shoes - Composites make their own mark in China
Sprinting shoes - Future of sprinting: spikeless CFRTP sprinting shoe
Medical - Advanced composite materials for prosthetic sockets in developing countries
Prostheses - A new way to make prostheses and orthoses
Paralympics - ‘‘The company’s objective is to design a future full of choices”
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Cover
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 2
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Edito
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 4
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 5
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Contents
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Business - Sports and health: a wealth of opportunities for composites
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 8
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 9
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 10
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - e-Bike - Uncertainties over Chinese supply chains put pressure on electric bike producers
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 12
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 13
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Opportunities - The Gaming industry asks composites players: are you ready?
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 15
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 16
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 17
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 18
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 19
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 20
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Characterization - Bamboo versus maple from a skateboard manufacturer’s viewpoint
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 22
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Engineering lntegrated loop technology provides new high strength joints for carbon fibre composites
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 24
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 25
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 26
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Additive manufacturing - Disrupting the composite tooling supply chain
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 28
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 29
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Biocomposites - Changing the outdoor hardware industry
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 31
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Climbing - A mountain in the middle of the city
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 33
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Acoustic - The sound of composite violins investigated
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 35
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 36
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 37
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 38
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 39
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 40
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Loudspeakers - Best sound in the world
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 42
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Jewellery - Shine bright like a composite
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 44
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Travel - Carbon fibre composites give luggage a leg up
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 46
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Watersports - Closed-loop recycling of epoxy composites
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 48
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 49
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Running shoes - Composites make their own mark in China
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 51
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Sprinting shoes - Future of sprinting: spikeless CFRTP sprinting shoe
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 53
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 54
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Medical - Advanced composite materials for prosthetic sockets in developing countries
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 56
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 57
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 58
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 59
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 60
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 61
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Prostheses - A new way to make prostheses and orthoses
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 63
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - Paralympics - ‘‘The company’s objective is to design a future full of choices”
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 65
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 66
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 67
JEC COMPOSITES MAGAZINE - Special Issue Composites for Sports, Health & Leisure - November 2020 - 68
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