JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 18

MANUFACTURING

18
21
23
25

Fibre placement

Fibre placement on-line monitoring
and solutions for quality optimisation
Fibre placement

Repurposing residual AFP tape for complex aerospace parts
Monitoring

Overcoming the complexities of RTM
Joining process

Filament winding for automated joining of lightweight profiles

MANUFACTURING fibre placement

Fibre placement in-process monitoring
and solutions for quality optimisation
InFactory Solutions, a subsidiary of Airbus, qualified its first sensor
for in-process monitoring of the AFP process, thus reducing process
time dedicated to quality inspection.
Franz EngEl,
AFP sensor technology leader
Dominik karl,
Visualisation technology leader
nataliE mayEr,
Data Analytics technology leader
InFactory Solutions CEO

R

ecently, the composite industry
has been focusing on increasing
the efficiency of processes. The
large panel of automated processes
highlights the importance of optimising process quality and time. However,
there was no automated quality inspection system available, keeping this
key step time-consuming and prone to
potential human error. In this context,
InFactory Solutions developed new
solutions for automated fibre placement (AFP) monitoring.
AFP sensor
The company's first commercially
available sensor system, the AFP sensor, monitors the deposition of carbon
prepreg tows during the AFP process.
The system is composed of a sensor
(hardware) and software.
The sensor is integrated directly in the

18

Fig. 1: Schematic description of the AFP sensor process

head of the AFP machine. It is adapted
to each AFP machine in order to be
as close as possible to the compaction
roller, without hindering the lay-up
process. The sensor is composed of a
laser (in a laser housing) and a camera.
Using the triangulation principle, the
laser sensor records fibre placement
height profiles during the prepreg layup process.
Precise alignments in the laser housing
make it possible to bring the laser as
close as possible to the deposition
point. The laser beam generates a laser
line with a minimum width of 60mm
that can easily monitor up to eight

jec composites magazine / N°122 July 2018

1/8" tows. It can be adapted to larger
processes.
The high resolution of the camera
enables the recognition of individual
tows. A spectral filter is applied to make
it insensitive to ambient light and avoid
unacceptable noise.
The associated software, based on
algorithms, merges all the height profiles and automatically analyses them.
It generates all the data necessary for
defect recognition and localisation:
defect type, tow ID number, position
in the tow, course, sequence, layer, etc.
The data is stored on a server, placed
near the AFP machine, which commu-



Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #122 - July 2018

Cover
Edito
Opinion: Bringing expertise on board
Contents
NEWS
In brief
Announcement at OC
Agenda
BUSINESS
Trends - Overview of the global carbon composites market Simulation
Market - Attractive growth opportunities for composites in the transportation market
MANUFACTURING
Fibre placement - Fibre placement on-line monitoring and solutions for quality optimisation
Fibre placement - Repurposing residual AFP tape for complex aerospace parts
Monitoring - Overcoming the complexities of RTM
Joining process - Filament winding for automated joining of lightweight profiles
Aerospace - Are thermoplastics essential to the future of composites in aeronautics?
Thermoplastic - Full out-of-autoclave thermoplastic welded airframe
Thermoplastic - Thermoplastic composites are vital to drive aerospace build rates
UAV - The Dash X unmanned aerial vehicle
Nano-satellite - Successful mission of TuPOD, a TubeSats deployer manufactured via additive manufacturing
Manufacturing - Orbital ATK and Lockheed Martin celebrate F-35 programme milestone
Light aviation - A “one shot” aircraft to revolutionize the light aviation sector
Research - An aeronautics and space-oriented research group
SOLUTIONS
Sustainability - Agricultural waste for thermal and acoustic insulation in construction
Recycling - Natural fibres and recycled rubber: new alternative solutions for composite panels
Artistic vases - Art FRP, an innovation based on the Japanese traditional sense of beauty
In the world
TECHNOLOGY
Nanotubes - Conductive glass fibre products using single-wall carbon nanotubes
Simulation - Optimizing the key manufacturing parameters of the AFP process
Index
Advertisers
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 68
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Cover
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 2
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Edito
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Opinion: Bringing expertise on board
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 5
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Contents
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 7
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - In brief
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 9
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Announcement at OC
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 11
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 12
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Agenda
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Trends - Overview of the global carbon composites market Simulation
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 15
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Market - Attractive growth opportunities for composites in the transportation market
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 17
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Fibre placement - Fibre placement on-line monitoring and solutions for quality optimisation
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 19
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 20
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Fibre placement - Repurposing residual AFP tape for complex aerospace parts
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 22
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Monitoring - Overcoming the complexities of RTM
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 24
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Joining process - Filament winding for automated joining of lightweight profiles
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 26
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Thermoplastic - Full out-of-autoclave thermoplastic welded airframe
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 28
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 29
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Thermoplastic - Thermoplastic composites are vital to drive aerospace build rates
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 31
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - UAV - The Dash X unmanned aerial vehicle
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 33
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Nano-satellite - Successful mission of TuPOD, a TubeSats deployer manufactured via additive manufacturing
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 35
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 36
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 37
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Manufacturing - Orbital ATK and Lockheed Martin celebrate F-35 programme milestone
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Light aviation - A “one shot” aircraft to revolutionize the light aviation sector
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 40
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Research - An aeronautics and space-oriented research group
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 42
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 43
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 44
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 45
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 46
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 47
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Sustainability - Agricultural waste for thermal and acoustic insulation in construction
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 49
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 50
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 51
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 52
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Recycling - Natural fibres and recycled rubber: new alternative solutions for composite panels
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 54
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 55
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Artistic vases - Art FRP, an innovation based on the Japanese traditional sense of beauty
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 57
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 58
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - In the world
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Nanotubes - Conductive glass fibre products using single-wall carbon nanotubes
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 61
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 62
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Simulation - Optimizing the key manufacturing parameters of the AFP process
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 64
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 65
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - Advertisers
JEC COMPOSITES MAGAZINE - Issue #122 - July 2018 - 67
https://www.nxtbook.fr/newpress/jeccomposites/jcm2107_141
https://www.nxtbook.fr/newpress/jeccomposites/jcm2105_140
https://www.nxtbook.fr/newpress/jeccomposites/jcm2103_139
https://www.nxtbook.fr/newpress/jeccomposites/jcm-experts-digest-additive-manufacturing-2020
https://www.nxtbook.fr/newpress/jeccomposites/jcm2101_138
https://www.nxtbook.fr/newpress/jeccomposites/jcm2011_Special_Issue4
https://www.nxtbook.fr/newpress/jeccomposites/jcm2011_137
https://www.nxtbook.fr/newpress/jeccomposites/jcm2009_136
https://www.nxtbook.fr/newpress/jeccomposites/jcm2007_135
https://www.nxtbook.fr/newpress/jeccomposites/jcm_2020_Q1_Innovation_Report
https://www.nxtbook.fr/newpress/jeccomposites/jcm2005_Special_Issue3
https://www.nxtbook.fr/newpress/jeccomposites/jcm2005_134
https://www.nxtbook.fr/newpress/jeccomposites/jcm2003_133
https://www.nxtbook.fr/newpress/jeccomposites/jcm2001_132
https://www.nxtbook.fr/newpress/jeccomposites/jcm1911_Special_Issue2
https://www.nxtbook.fr/newpress/jeccomposites/jcm1911_131
https://www.nxtbook.fr/newpress/jeccomposites/jcm1909_130
https://www.nxtbook.fr/newpress/jeccomposites/jcm1907_129
https://www.nxtbook.fr/newpress/jeccomposites/jcm1905_128
https://www.nxtbook.fr/newpress/jeccomposites/jcm1903_Special_Issue1
https://www.nxtbook.fr/newpress/jeccomposites/jcm1903_127
https://www.nxtbook.fr/newpress/jeccomposites/jcm1901_126
https://www.nxtbook.fr/newpress/jeccomposites/jcm1811_125
https://www.nxtbook.fr/newpress/jeccomposites/jcm1810_124
https://www.nxtbook.fr/newpress/jeccomposites/jcm1808_123
https://www.nxtbook.fr/newpress/jeccomposites/jcm1807_122
https://www.nxtbook.fr/newpress/jeccomposites/jcm1805_121
https://www.nxtbook.fr/newpress/jeccomposites/jcm1804_120
https://www.nxtbook.fr/newpress/jeccomposites/jcm1803_119
https://www.nxtbook.fr/newpress/jeccomposites/jcm1802_119-Supplement_Innovation_Report
https://www.nxtbook.fr/newpress/jeccomposites/jcm1801_118
https://www.nxtbook.fr/newpress/jeccomposites/jcm1711_117
https://www.nxtbook.fr/newpress/jeccomposites/jcm1710_116
https://www.nxtbook.fr/newpress/jeccomposites/jcm1708_115
https://www.nxtbook.fr/newpress/jeccomposites/jcm1707_114
https://www.nxtbook.fr/newpress/jeccomposites/jcm1706_113
https://www.nxtbook.fr/newpress/jeccomposites/jcm1704_112
https://www.nxtbook.fr/newpress/jeccomposites/jcm1703_111
https://www.nxtbook.fr/newpress/jeccomposites/jcm1701_110
https://www.nxtbook.fr/newpress/jeccomposites/jcm1611_109
https://www.nxtbook.fr/newpress/jeccomposites/jcm1610_108
https://www.nxtbook.fr/newpress/jeccomposites/jcm1608_107
https://www.nxtbook.fr/newpress/jeccomposites/jcm1607_106
https://www.nxtbook.fr/newpress/jeccomposites/jcm1605_105
https://www.nxtbook.fr/newpress/jeccomposites/jcm1604_104
https://www.nxtbook.fr/newpress/jeccomposites/jcm1603_103
https://www.nxtbook.fr/newpress/jeccomposites/jcm1601_102
https://www.nxtbook.fr/newpress/jeccomposites/jcm1511_101
https://www.nxtbook.fr/newpress/jeccomposites/jcm1510_100
https://www.nxtbook.fr/newpress/jeccomposites/jcm1509_99
https://www.nxtbook.fr/newpress/jeccomposites/jcm1507_98
https://www.nxtbook.fr/newpress/jeccomposites/jcm1505_97
https://www.nxtbook.fr/newpress/jeccomposites/jcm1504_96
https://www.nxtbook.com/newpress/jeccomposites/jcm1503_95
https://www.nxtbook.com/newpress/jeccomposites/jcm1501_94
https://www.nxtbook.com/newpress/jeccomposites/jcm1412_93
https://www.nxtbook.com/newpress/jeccomposites/jcm1410_92
https://www.nxtbook.com/newpress/jeccomposites/jcm1409_91
https://www.nxtbook.com/newpress/jeccomposites/jcm1406_90
https://www.nxtbook.com/newpress/jeccomposites/jcm1405_89
https://www.nxtbook.com/newpress/jeccomposites/jcm1404_88
https://www.nxtbook.com/newpress/jeccomposites/jcm1403_87
https://www.nxtbook.com/newpress/jeccomposites/jcm1401_86
https://www.nxtbook.com/newpress/jeccomposites/jcm1311_85
https://www.nxtbook.com/newpress/jeccomposites/jcm1310_84
https://www.nxtbook.com/newpress/jeccomposites/jcm1308_83
https://www.nxtbook.com/newpress/jeccomposites/jcm1307_82
https://www.nxtbook.com/newpress/jeccomposites/jcm1305_81
https://www.nxtbook.com/newpress/jeccomposites/jcm1304_80
https://www.nxtbook.com/newpress/jeccomposites/jcm1303_79
https://www.nxtbook.com/newpress/jeccomposites/jcm1301_78
https://www.nxtbook.com/newpress/jeccomposites/jcm1212_77
https://www.nxtbook.com/newpress/jeccomposites/jcm1210_76
https://www.nxtbook.com/newpress/jeccomposites/jcm1208_75
https://www.nxtbook.com/newpress/jeccomposites/jcm1207_74
https://www.nxtbook.com/newpress/jeccomposites/jcm1206_73
https://www.nxtbook.com/newpress/jeccomposites/jcm1204_72
https://www.nxtbook.com/newpress/jeccomposites/jcm1203_71
https://www.nxtbook.com/newpress/jeccomposites/jcm1201_70
https://www.nxtbook.com/newpress/jeccomposites/jcm1111_69
https://www.nxtbook.com/newpress/jeccomposites/jcm1110_68
https://www.nxtbook.com/newpress/jeccomposites/jcm1108_67
https://www.nxtbook.com/newpress/jeccomposites/jcm1107_66
https://www.nxtbook.com/newpress/jeccomposites/jcm1105_65
https://www.nxtbook.com/newpress/jeccomposites/jcm1104_64
https://www.nxtbook.com/newpress/jeccomposites/jcm1103_63
https://www.nxtbook.com/newpress/jeccomposites/jcm1101_62
https://www.nxtbook.com/newpress/jeccomposites/jcm1011_61
https://www.nxtbook.com/newpress/jeccomposites/jcm1010_60
https://www.nxtbook.com/newpress/jeccomposites/jcm1009_59
https://www.nxtbook.com/newpress/jeccomposites/jcm1006_58
https://www.nxtbook.com/newpress/jeccomposites/jcm1005_57
https://www.nxtbook.com/newpress/jeccomposites/jcm1004_56
https://www.nxtbook.com/newpress/jeccomposites/jcm1003_55
https://www.nxtbook.com/newpress/jeccomposites/jcm1001_54
https://www.nxtbook.com/newpress/jeccomposites/jcm0911_53
https://www.nxtbook.com/newpress/jeccomposites/jcm0910_52
https://www.nxtbook.com/newpress/jeccomposites/jcm0909_51
https://www.nxtbook.com/newpress/jeccomposites/jcm0907-08_50
https://www.nxtbook.com/newpress/jeccomposites/jcm0906_49
https://www.nxtbook.com/newpress/jeccomposites/jcm0904_48
https://www.nxtbook.com/newpress/jeccomposites/jcm0903_47
https://www.nxtbook.com/newpress/jeccomposites/jcm0901_46
https://www.nxtbook.com/newpress/jeccomposites/jcm0811_45
https://www.nxtbook.com/newpress/jeccomposites/jcm0810_44
https://www.nxtbook.com/newpress/jeccomposites/jcm0809_43
https://www.nxtbook.com/newpress/jeccomposites/jcm0807_42
https://www.nxtbook.com/newpress/jeccomposites/jcm0806_41
https://www.nxtbook.com/newpress/jeccomposites/jcm0805_40
https://www.nxtbook.com/newpress/jeccomposites/jcm0803_39
https://www.nxtbook.com/newpress/jeccomposites/jcm0801_38
https://www.nxtbook.com/newpress/jeccomposites/jcm0712_37
https://www.nxtbook.com/newpress/jeccomposites/jcm0710_36
https://www.nxtbook.com/newpress/jeccomposites/jcm0709_35
https://www.nxtbook.com/newpress/jeccomposites/jcm0707_34
https://www.nxtbook.com/newpress/jeccomposites/jcm0706_33
https://www.nxtbookmedia.com