JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 50

SOLUTlONS healthcare

The Invincible
Shield, a fully
wearable composite shield that
is meant to do a
similar job to the
rib cage in protecting organs

we did not have a solution in mind.
And that was a benefit because it
gave the whole team the freedom
to explore all the issues and understand every constraint.
Our journey started with a one-toone meeting with the client. What
were their expectations and key
requirements? Our client wanted
their day-to-day experience improved, requiring it to be discreet
beneath a shirt, for instance. So,
we spent several hours creating a
detailed requirement specification
to underpin. We spent a month
alone generating and developing
ideas against the brief and that set
of constraints".

The project team comprised,
among others, mechanical
engineers, industrial designers,
and composites specialists. Like
every Applied Technologies
project, it is the collaborative
and open culture within the
company that led to new and
unique solutions. While the
team was busy developing its
initial ideas, it simultaneously
began a full 3D scan of the client
to fully understand how to create
and build a fully custom structure for them. In addition, it also
received medical images from
the client's doctor, which helped
them build up a detailed picture

of the protection required.
The initial brain-storm brought
about twenty strong ideas to the
table. The early concept designs
had determined that the final
product would need to be wearable, interfacing seamlessly with
the human body. Accordingly,
the team then consulted with
material and textile experts.
Using FDM and PolyJet, the
team transformed its CAD
designs into prototype models
using Stratsys 3D printers.
The project team began to
evolve a final design that comprised a composite chest-shield,
perfectly moulded to the client's

body, engineered to protect from
initial impact and efficiently
transfer loads to three safer
regions of the body. At these
locations, a unique gel material
interfaced with the body which
was designed to attenuate the
load and protect weak ribs and
the vital organs. From this, the
design team were able to define
a finished product.
Having undertaken computer-simulated load tests,
and armed with a thorough
understanding of all the underlying structures, The team
carried out impact testing at
Cranfield University's Impact
Center-where the crash tests
for Formula1 monocoques are
performed. The tests consists of
dropping differing masses from
varying heights directly on to the
shield What is most important is
that the solution was designed
completely around the user,
and was entirely data-led - it
delivered on every level because
the team had listened to the data
throughout. True data-driven
design.
More information:
www.mclaren.com

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50

jec composites magazine / N°120 April 2018


http://www.mclaren.com http://www.jeccomposites.com

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #120 - April 2018

Cover
Edito
Opinion: Future of medecine
Contents
NEWS
In brief
Construction
Agenda
BUSINESS
Simulation - Productivity is a combination of good design with good manufacturing processes
China - Sinoma-CCGC joint seminar on domestic carbon fibre applications
Thermoset - Sinoma-CCGC joint seminar on domestic carbon fibre applications
MANUFACTURING
Non destructive control - Smart Defect Control: the next level of carbon NCF quality
Injection - lnjection moulders who have made bioplastics work
Fibre placement - Advanced technologies for the manufacture of aircraft components using dry fibre placement
Building & Construction - Is construction the most promising sector for composites?
Trends - The future of building: the growing use of composites in construction and architecture
Pultrusion - Opportunities for composite profiles in the residential housing market
House - Thermoplastic composites for the building industry
Additive manufacturing - 3D printing technology for building and construction
Wet area - The Núcleo Húmedo composite module facilitates the construction of houses
BIM - Building lnformation Modelling will bring a paradigm shift in the construction industry
Testimony - A new generation of ancient shades of architecture
Roofing - Reducing the weight of the Pavilion of Inspiration with composite materials
Covers - Opportunities for composite profiles in the residential housing market
SOLUTIONS
Healthcare - The Project lnvincible shield helps protect patients after surgery
Medical - lmplantable PEEK polymers pioneering further progress
Medical - Kevlar-based artificial cartilage
In the world
TECHNOLOGY
Additive manufacturing - Simulating the effects of warpage in an additively-manufactured composite layup tool
Reliability - Improving composite manufacturing reliability and yield with affordable models and simulations
Biocomposites - Bio-inspired smart hygromorph biocomposites: a novel functionality for natural fibres
Index
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JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 68
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Cover
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 2
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Edito
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Opinion: Future of medecine
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 5
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Contents
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 7
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - In brief
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 9
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Construction
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 11
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Agenda
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 13
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Simulation - Productivity is a combination of good design with good manufacturing processes
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 15
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - China - Sinoma-CCGC joint seminar on domestic carbon fibre applications
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Thermoset - Sinoma-CCGC joint seminar on domestic carbon fibre applications
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 18
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Non destructive control - Smart Defect Control: the next level of carbon NCF quality
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 20
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Injection - lnjection moulders who have made bioplastics work
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 22
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Fibre placement - Advanced technologies for the manufacture of aircraft components using dry fibre placement
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 24
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 25
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Trends - The future of building: the growing use of composites in construction and architecture
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 27
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 28
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Pultrusion - Opportunities for composite profiles in the residential housing market
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 30
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 31
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - House - Thermoplastic composites for the building industry
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 33
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 34
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 35
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Additive manufacturing - 3D printing technology for building and construction
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 37
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Wet area - The Núcleo Húmedo composite module facilitates the construction of houses
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 39
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 40
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - BIM - Building lnformation Modelling will bring a paradigm shift in the construction industry
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 42
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 43
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Testimony - A new generation of ancient shades of architecture
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 45
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 46
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Roofing - Reducing the weight of the Pavilion of Inspiration with composite materials
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Covers - Opportunities for composite profiles in the residential housing market
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Healthcare - The Project lnvincible shield helps protect patients after surgery
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 50
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Medical - lmplantable PEEK polymers pioneering further progress
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Medical - Kevlar-based artificial cartilage
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 53
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 54
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 55
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Additive manufacturing - Simulating the effects of warpage in an additively-manufactured composite layup tool
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 57
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Reliability - Improving composite manufacturing reliability and yield with affordable models and simulations
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 59
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 60
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 61
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 62
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Biocomposites - Bio-inspired smart hygromorph biocomposites: a novel functionality for natural fibres
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 64
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 65
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Advertisers
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 67
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