JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 23

fibre placement MANUFACTURING

Advanced technologies for the manufacture of
aircraft components using dry fibre placement

asier Gandarias MinteGi,
Business Development
Danobat Composites Division

T

he aerospace industry is involved
in an ongoing evolution mainly
motivated by the search for
lighter, more resistant and flexible
materials that help reduce fuel consumption and polluting gas emissions
while facilitating progress towards a
more sustainable transport model.
Aerospace manufacturers require
technologies that enable them to manufacture aircraft components through
more efficient and accurate processes
to be able to increase productivity, accelerate ramp-up and boost the profitability of the machines and equipment
they use.

Founded in 1954, Danobat is a machine tool manufacturer sited in
Elgoibar (Spain) and has over 1300 employees worldwide. The company developed a solution that contributes to boosting efficiency and
productivity while accelerating ramp-up in the manufacture of structural aircraft parts, such as wings. This technology, known as ADMP®,
has the capacity to significantly increase the production of dry-fabric
preforms when compared with prepreg processing.
veloped the Automated Dry Material
Placement (ADMP®) technology that
makes it possible to reduce the number
of machines needed to cater for future
aerospace programmes.
The company's current calculations
indicate that the use of this dry fibre
manufacturing technology very significantly reduces the production costs of
structural parts.
Due to these advantages, dry fibre
fabric-based production processes are
a very promising alternative, especially
in a background of strongly increasing
demand, where aircraft manufacturers
need to produce over 60 units per

month to meet the sector's needs without compromising quality, precision
and safety standards.
Innovation and profitability
Danobat has a solid background in the
development of technologies and solutions for the manufacture of aircraft
components using dry fibre fabrics.
The company's accumulated expertise
has culminated in its own proprietary
technology, Automated Dry Material
Placement (ADMP®), which offers
a material deposition rate 10 times
higher than that of Automated Tape
Laying (ATL) and Automated Fibre
Placement (AFP) processes used for
prepregs.

Within this context, the emergence of
dry fibre fabrics for the manufacture
of structural parts (such as aircraft
wings) and skin, stringers or spars, has
brought major benefits as compared
to current manufacturing processes
involving prepregs.
A promising alternative
Production processes based on the
use of dry fibre enable component
integration, reducing the number of
manufacturing stages required for
the part and accelerating production
times. In this respect, Danobat, a
manufacturer of machine tools and
advanced production systems, has de-

Automated
Dry Material
Placement
(ADMP®)
machine

N°120 April 2018

/ jec composites magazine

23



Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #120 - April 2018

Cover
Edito
Opinion: Future of medecine
Contents
NEWS
In brief
Construction
Agenda
BUSINESS
Simulation - Productivity is a combination of good design with good manufacturing processes
China - Sinoma-CCGC joint seminar on domestic carbon fibre applications
Thermoset - Sinoma-CCGC joint seminar on domestic carbon fibre applications
MANUFACTURING
Non destructive control - Smart Defect Control: the next level of carbon NCF quality
Injection - lnjection moulders who have made bioplastics work
Fibre placement - Advanced technologies for the manufacture of aircraft components using dry fibre placement
Building & Construction - Is construction the most promising sector for composites?
Trends - The future of building: the growing use of composites in construction and architecture
Pultrusion - Opportunities for composite profiles in the residential housing market
House - Thermoplastic composites for the building industry
Additive manufacturing - 3D printing technology for building and construction
Wet area - The Núcleo Húmedo composite module facilitates the construction of houses
BIM - Building lnformation Modelling will bring a paradigm shift in the construction industry
Testimony - A new generation of ancient shades of architecture
Roofing - Reducing the weight of the Pavilion of Inspiration with composite materials
Covers - Opportunities for composite profiles in the residential housing market
SOLUTIONS
Healthcare - The Project lnvincible shield helps protect patients after surgery
Medical - lmplantable PEEK polymers pioneering further progress
Medical - Kevlar-based artificial cartilage
In the world
TECHNOLOGY
Additive manufacturing - Simulating the effects of warpage in an additively-manufactured composite layup tool
Reliability - Improving composite manufacturing reliability and yield with affordable models and simulations
Biocomposites - Bio-inspired smart hygromorph biocomposites: a novel functionality for natural fibres
Index
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JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 68
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Cover
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 2
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Edito
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Opinion: Future of medecine
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 5
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Contents
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 7
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - In brief
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 9
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Construction
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 11
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Agenda
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 13
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Simulation - Productivity is a combination of good design with good manufacturing processes
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 15
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - China - Sinoma-CCGC joint seminar on domestic carbon fibre applications
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Thermoset - Sinoma-CCGC joint seminar on domestic carbon fibre applications
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 18
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Non destructive control - Smart Defect Control: the next level of carbon NCF quality
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 20
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Injection - lnjection moulders who have made bioplastics work
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 22
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Fibre placement - Advanced technologies for the manufacture of aircraft components using dry fibre placement
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 24
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 25
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Trends - The future of building: the growing use of composites in construction and architecture
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 27
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 28
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Pultrusion - Opportunities for composite profiles in the residential housing market
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 30
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 31
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - House - Thermoplastic composites for the building industry
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 33
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 34
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 35
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Additive manufacturing - 3D printing technology for building and construction
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 37
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Wet area - The Núcleo Húmedo composite module facilitates the construction of houses
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 39
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 40
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - BIM - Building lnformation Modelling will bring a paradigm shift in the construction industry
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 42
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 43
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Testimony - A new generation of ancient shades of architecture
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 45
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 46
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Roofing - Reducing the weight of the Pavilion of Inspiration with composite materials
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Covers - Opportunities for composite profiles in the residential housing market
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Healthcare - The Project lnvincible shield helps protect patients after surgery
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 50
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Medical - lmplantable PEEK polymers pioneering further progress
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Medical - Kevlar-based artificial cartilage
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 53
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 54
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 55
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Additive manufacturing - Simulating the effects of warpage in an additively-manufactured composite layup tool
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 57
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Reliability - Improving composite manufacturing reliability and yield with affordable models and simulations
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 59
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 60
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 61
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 62
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Biocomposites - Bio-inspired smart hygromorph biocomposites: a novel functionality for natural fibres
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 64
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 65
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - Advertisers
JEC COMPOSITES MAGAZINE - Issue #120 - April 2018 - 67
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