JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 54

awards

official partner

Cantilevered saddle tree: combining a lightweight
thermoplastic composite material with an innovative design
The innovative BUA saddle allows the
horse and rider to move freely and
effortlessly through their full range of
motion at all gaits. The raw material
used for the saddle tree is a commingled
glass fibre/polypropylene (PP) fabric.
The glass fibres and PP filaments are
woven in a twill pattern that gives the
material identical properties in both
the longitudinal (warp) and transverse
(weft) directions. Templates are used
to cut plies out of the fabric and are
bonded together. The preform is placed
into a cavity mold and the composite
material is forced to conform to the
shape of the tooling surface. The material is consolidated by heating it above
the melting point of polypropylene and
dwelling at this temperature until the
fibres have been fully «wetted» out.
The mould is cooled to its demoulding
temperature and the part is removed.
The excess trim material is machined
away to give the final finished shape of
the saddle tree. The glass fibre-reinforced thermoplastic provides an excellent
balance of durability and fatigue

performance. In addition to being very
lightweight (only 4kg),
it is cost-effective and
ultimately comfortable
for both horse and rider.
The use of this composite fabric material
confers increased mechanical properties to the
saddle tree structure. It is
strong and durable, but
at the same time flexible
enough to cushion and
cradle the movements
of the horse and rider.
This is a unique feature
of the BUA saddle.
The material has high impact strength,
good abrasion properties and excellent
resistance to water ingress. These characteristics are of paramount importance
when the component is being used in an
outdoor environment and has to perform
under these conditions. The saddle has
undergone rigorous mechanical testing
and has been shown to possess good

Overmoulded thermoplastic composite
decorated panel for a coffee machine
A particularly interesting technology
was used for this project: called compression moulding, it offers customers an innovative finish on the new
Nespresso Pixie Clips coffee machine.
Specifically, this technology enable
finishes such as jean, Cordura, wood,
and carbon fibre.
This innovative technology also
makes it possible to give the final
product an exclusive look and feel,
enlarging the panel of choices for
customers and bringing a premium

quality to the coffee machine itself.
The Pixie Clips machine was meant to
be customized with different panels
and finishes. The use of composite
materials in a coffee machine widened
the number of available opportunities.
After the launching phase, the public
response was very enthusiastic. The
key benefit for Nespresso is to make
new materials and finishes available
for the customers, thus enlarging the
offer and associating the Nespresso
brand to this innovation.

54 jec composites magazine / No103 March 2016

Sports & leisure
Winner: EireComposites (Ireland)
Partner: LAM Technologies (Ireland)

fatigue properties. This can be attributed
to the continuous glass fibres that are
contained within the PP matrix. Fatigue
strength is hugely significant as the
saddle will have to endure millions of
cycles during its lifetime. The complete
saddle assembly weighs around 4kg and
this compares favourably to a conventional saddle, which can weigh as much
as 10kg.

Consumer goods
Winner: Nestle Nespresso S.A.
(Switzerland)
Partners: RocTool SA (France),
Flextronics Manufacturing (China)



Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #103 - March 2016

Cover
Edito
Point of view : Lamborghini
Contents
COMPANY & BUSINESS
In brief
Acquisition
Agenda of Events
APPLICATIONS
Sports & leisure
Sustainable construction
MARKET
Global
Europe
SPECIAL JEC WORLD 2016
Conferences
End-users
Automotive
Awards
Basalt
Engineering
Performing
Strategy
RESEARCH & DEVELOPMENT
Joining
Testing
Impact resistance
TECHNOLOGY & INNOVATIONS
Wind
Software
Epoxy
Repair
Thermoplastic
Sandwich
Index
In the world
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Cover
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 2
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Edito
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Point of view : Lamborghini
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 5
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Contents
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 7
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 8
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 9
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Ad1
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Ad2
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Ad3
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Ad4
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - In brief
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 11
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 12
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Acquisition
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 15
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 16
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Sports & leisure
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 18
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Sustainable construction
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 20
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Global
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 22
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 23
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Europe
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 25
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 26
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - SPECIAL JEC WORLD 2016
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 28
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Conferences
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 30
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 31
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 32
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 33
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 34
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 35
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 36
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 37
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - End-users
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 39
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Automotive
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 41
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 42
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Awards
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 44
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 45
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 46
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 47
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 48
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 49
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 50
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 51
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 52
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 53
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 54
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 55
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 56
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Basalt
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 58
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Engineering
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Performing
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 61
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 62
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 63
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Strategy
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 65
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 66
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 67
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 68
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 69
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - RESEARCH & DEVELOPMENT
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Joining
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 72
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 73
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 74
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 75
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Testing
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 77
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 78
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 79
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 80
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Impact resistance
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 82
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 83
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 84
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 85
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Wind
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 87
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Software
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 89
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 90
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Epoxy
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 92
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 93
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Repair
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 95
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Thermoplastic
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 97
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 98
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 99
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 100
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - Sandwich
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 102
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 103
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 104
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 105
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - In the world
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 107
JEC COMPOSITES MAGAZINE - Issue #103 - March 2016 - 108
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