JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 45

Railway

CFRT relief valve for the railway industry
This project consists in a new type of continuous fiber reinforced thermoplastic (CFRT)
relief valve, which will be used for railway
spats. It is composed of an upper valve cover,
a lower valve cover, a sealing washer and a
metal screw to tighten them up. The support
frame of the upper and lower valve covers is
rectangular. There are a pass-through avoidance through-hole pattern and bolt fastening
hole-slots on the front of the support frame.
When the connecting hole is used for connecting valve cover parts of a protruding cylinder
structure, the valve cover support frame is
assembled with a carbon fiber composite
reinforcing rib on the back. The reinforcing
rib is arrayed via longitudinal, transverse and
oblique cross ways. The support frame of the

upper and lower valve covers, sealing washers
and metal fastening pieces are an integrated
composite structure. This novel CFRT
relief valve cover has the advantage of high
strength, high stiffness, low specific gravity,
small curved fin deformation, stable parts
size, low absorption of moisture, excellent
impact ductility at low temperature, good
self-lubrication and UV-ageing resistance, as
well as resistance to chemical solvents and
corrosion, good flame retardancy, and being
manufactured by a precise injection moulding
process. In addition, the process used to make
the product is simple. As a comparison to
conventional processes, the production efficiency was remarkably improved, and the cost
was obviously reduced, while the service life

Winners: Beijing Nashengtong (NST)
Advanced Material Science & Technology
(China), Meishan CSR Logistics Equipment Co., Ltd (China)

was prolonged. This process has high energy
efficiency and environmental sustainability.

Recycling

Cradle-to-cradle recycling of a thermoset plastic composite structure
will be reclaimed and reused, while the
mushroom foam core will be composted
or reused.
This cradle-to-cradle composites
recycling demonstration of the surfing
hand-plane represents the larger general
concept of recyclable composites. Recyclable composites have enormous market
potential in industries where hundreds of
thousands of tons of composite waste are
generated annually, including automotive, aerospace, electronics (PCB), wind
energy, marine, and sporting products.
Based on the current market value of
reclaimed carbon fibre and copper, the
ability to reclaim and reuse high-value
materials from composite waste offers
the potential for significant cost savings
to composites manufacturers. Additionally, similar to the $60+B thermoplastic
industry today, the creation of a seconda-

Winner: Connora Technologies
(USA)
Partners: Ecovative Design (USA),
Enjoy Handplanes (USA)

ry market for reclaimed composite materials also has significant market potential.

No100 October 2015 / jec

Special JEC Asia 2015

The unprecedented recycling of thermoset plastic composites will enable composite manufacturers to meet their cost
reduction and regulatory compliance
needs in the fast-growing composites
industry.
The ground-breaking cradle-to-cradle recycling of a thermoset plastic composite
structure with a compostable bio-based
foam core will be demonstrated as part
of this project. The application will be
a bodysurfing board, aka "hand-plane",
representing typical foam core composite structures used in many sporting,
automotive, aeronautics, and marine
applications today. The foam core will
be comprised of a mushroom foam
fibre board made by Evocative Designs.
The thermoset composite will be made
from Connora's Recyclamine epoxy
resin system. All parts of the composite

composites magazine 45


http://www.mikrosam.com

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015

Cover
Edito
Point of view: The future of mass production
Contents
Companies & Business
In brief
Agenda of Events
Applications
Music - An innovative resin for the music industry
Sports & leisure - New quartz fibe prepreg material for a watch
Market
Asia - China & India: two demographic giants in very different composites markets
Industrial property - Statistical patent analysis for composite material shaping
SPECIAL JEC ASIA
15th International JEC Conferences
JEC Asia Innovation Awards Awards 2015
Education - Successful advanced composites projects in Singapore
Process - Reduction of cure cycle time through microwave curing
FEATURE
Propeller - Interchangeable motorboat propel-ler blades made of composites
Revival - The world’s fastest sailing yacht
NDTNon-destructive testing of composites benefits boat acing
Fast boat - A new generation of fast, fuel-efficient boat
Bonding - Primerless structural adhe-sives gain DNV-GL approval for marine applications
Core material - Rowing solo across the pacifi in a 24-foot boat
Research & Development
Damage - Prediction in- and out-of-plane damage in fibe-reinforced composites
Recycling - Using steam thermolysis to recycle carbon fibes from composite waste
Technology & Innovations
Thermoplastic - Easy handling, high- performance thermoplastic solutions for composites
Permeability - Why measure permeability?
Polyurethane - Polyurethane prepregs for cost-effective lightweight construction
Pipe - A new standard in multilayer composite pipe productivity
Index
In the world
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Cover
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 2
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Edito
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Point of view: The future of mass production
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 5
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Contents
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 7
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - In brief
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 9
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 11
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Music - An innovative resin for the music industry
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 13
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Sports & leisure - New quartz fibe prepreg material for a watch
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 15
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Asia - China & India: two demographic giants in very different composites markets
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 17
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 18
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 19
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Industrial property - Statistical patent analysis for composite material shaping
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 21
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 22
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 23
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 24
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 25
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 26
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 27
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 28
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 29
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 30
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 31
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 32
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 33
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 34
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 35
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 36
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 15th International JEC Conferences
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 38
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 39
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - JEC Asia Innovation Awards Awards 2015
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 41
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 42
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 43
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 44
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 45
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Education - Successful advanced composites projects in Singapore
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 47
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 48
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Process - Reduction of cure cycle time through microwave curing
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 50
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 51
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 52
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Propeller - Interchangeable motorboat propel-ler blades made of composites
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 54
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Revival - The world’s fastest sailing yacht
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 56
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - NDTNon-destructive testing of composites benefits boat acing
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 58
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Fast boat - A new generation of fast, fuel-efficient boat
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 60
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Bonding - Primerless structural adhe-sives gain DNV-GL approval for marine applications
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Core material - Rowing solo across the pacifi in a 24-foot boat
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 63
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Damage - Prediction in- and out-of-plane damage in fibe-reinforced composites
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 65
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 66
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 67
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Recycling - Using steam thermolysis to recycle carbon fibes from composite waste
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 69
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 70
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 71
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Thermoplastic - Easy handling, high- performance thermoplastic solutions for composites
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 73
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 74
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Permeability - Why measure permeability?
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 76
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 77
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Polyurethane - Polyurethane prepregs for cost-effective lightweight construction
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 79
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Pipe - A new standard in multilayer composite pipe productivity
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - Index
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - In the world
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 83
JEC COMPOSITES MAGAZINE - Issue #100 - Special JEC Asia - October 2015 - 84
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