JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 27

awards

Process

The Quilted Stratum Process (QSP): a breakthrough approach
for high-performance thermoplastic composites
This fully integrated new concept reaches
the goal of simultaneously combining high
performance, low cost and short cycle
times. The partners of this project came up
with the concept two years ago and now
provide an automatic production line ready
to develop and produce industrial prototypes for the automotive and aeronautic
markets. The QSP provides net-shape parts
that are ready for assembly in very short
cycle times for high-volume capacity, with
repeatable quality, robustness and global
cost efficiency. The QSP results from three
concepts. The first one consists in a global
process integration: from raw materials to
the finished part. The added value focuses
on the final part, no semi-products procurement, as much automation as possible, and
a maximum capacity of standardization of

raw materials for a worldwide procurement
capability. The second concept consists in
giving priority to production performance:
cost and cycle time become drivers for
the design of the part. For a given cost and
cycle time performance, the material will
have a predictable level of
defects, making it possible
to obtain the material's characteristics and to establish
suitable rules and methods
for robust designing. Finally, the last concept revolves
around designing multimaterials and net-shape
preforms for net-shape final
parts with the right material
at the right place and no
loss of material.

New insert allows automatic placement in composite sandwich panels
With a revolutionary new and patentpending insert, RUAG Space has been
able to automate the placement of
inserts into composite sandwich panels
for satellites. As a result, manufacturing
time and costs can be reduced significantly. What's more, the new process
requires less potting compound to glue
the insert into the panel, which results
in less launching mass. In the design
of spacecraft structures, weight and
stiffness are critical parameters and, as
a result, composite sandwich panels
are often used. More than 800 inserts
(to mount equipment) can be found
in a single complex satellite sandwich
panel. A typical communication satellite
has more than 2500 inserts. Up until
now, the space industry has been using
manual processes to place these inserts.
RUAG's breakthrough innovation
involves the insert itself, the process

and a newly developed machine called
the RUAG Automated Potting Machine
(APM). The machine shapes the panel,
drills the insert holes, applies the
adhesive to the insert, places the insert
into the panel and produces a final test
report summarizing the relevant process
parameters for every single insert. These
activities were previously all done in
individual steps on different machines
in different locations, involving a high
amount of manual labour.

Winner: CETIM (France)
Partners: LOIRETECH (France),
Compose Group (France), Pinette
Emidecau Industries (France) / Institut
de Recherche Technologique Jules Verne
(France), ONERA French Aerospace
Lab (France)

Equipment
Winner: RUAG Space (Switzerland)
Partners: University of Applied
Sciences & Arts NW-Switzerland
(Switzerland)

This innovation significantly reduces
the throughput time and total cost of
composite sandwich panels, while it
increases flexibility for customers to
modify insert patterns late in the process. In addition, the automated process
will eliminate the potential errors linked
to manual processes and increase the
precision of the insert location.

No97 May - June 2015 / jec

composites magazine 27



JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015

Cover
Edito
Point of view : Excellence as a motto
Contents
COMPANY & BUSINESS
In brief
Equipment
Agenda of Events
APPLICATIONS
Marine
Watch
MARKET
USA
SPECIAL JEC AMERICAS
Conferences
Awards
Brazil, country guest of honor
Natural fibes
Manufacturing
Oil & Gas / overview
Oil & Gas / manufacturing
Oil & Gas / testing
Oil & Gas / Coating
RESEARCH & DEVELOPMENT
CFRP
Health monitoring
TECHNOLOGY & INNOVATIONS
Pultrusion
AFP
Prepreg
Repairing
Index
In the world
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Cover
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 2
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Edito
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Point of view : Excellence as a motto
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 5
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Contents
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 7
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - In brief
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Equipment
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 10
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 11
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 13
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Ad1
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Ad2
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Marine
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 15
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Watch
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 17
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - USA
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 19
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 20
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 21
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 22
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Conferences
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 24
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 25
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Awards
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 27
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 28
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 29
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 30
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 31
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Brazil, country guest of honor
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 33
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Natural fibes
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 35
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 36
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 37
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 38
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Manufacturing
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 40
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 41
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 42
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 43
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 44
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Oil & Gas / overview
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 46
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 47
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Oil & Gas / manufacturing
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 49
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 50
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Oil & Gas / testing
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 52
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 53
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Oil & Gas / Coating
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 55
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - CFRP
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 57
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 58
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 59
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Health monitoring
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 61
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 62
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 63
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Pultrusion
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 65
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - AFP
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 67
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 68
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Prepreg
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 70
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Repairing
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 72
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Ad3
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Ad4
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - Index
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - In the world
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 75
JEC COMPOSITES MAGAZINE - Issue #97 - Special JEC Americas - May/June 2015 - 76
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