JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 1

EXPERT'S DIGEST

ADDITIVE
MANUFACTURING

Additive
manufacturing
Business
insights
AFP/ATL
3D printing
www.JECcomposites.com

2021


http://www.jeccomposites.com

JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020

Contents
Overview - lntroduction to the additive manufacturing of fibre-reinforced composites
Additive manufacturing
Manufacturing  - High-performance creations: additive manufacturing and composites 
Manufacturing - Additive manufacturing of high-performance composite structures 
Technology - Simulating the effects of warpage in an additively-manufactured composite layup tool 
Business insights 
AFP & ATL 
Simulation - Optimizing the key manufacturing parameters of the AFP process 
Simulation - How AFP lay-up affects a composte part’s design intent 
Measurement - Preform permeability measurement and 3D resin flow simulation for dry AFP 
Monitoring - Fibre placement in-process monitoring and solutions for quality optimisation 
Process - Repurposing residual AFP tape for complex aerospace parts 
Process - Rapid manufacturing of a tailored spar by AFP and stamp forming 
Process - PAEK composite prepreg: fast and efficient part manufacturing 
Process - Fibre patch placement: expanding the scope of additive manufacturing 
Process - Automated manufacturing of stiffened composite shells using dry fibre material 
Process - Laser-assisted tape- and fibre-placement-system «Multimaterial Head» 
Process - Economic production of load-optimized thermoplastic composites 
3D printing 
Aerospace - Full-strength 5-axis carbon fibre 3D printing revolutionizes aviation and space 
Aerospace - Successful mission of TuPOD, a TubeSats deployer manufactured via additive manufacturing 
Aerospace - lnduction welding of reinforced additive-manufactured parts 
Automotive - The Energica dashboard reinvented through professional 3D printing and composite materials 
Automotive - Transforming composite production processes with FDM additive manufacturing 
Automotive - Disrupting the composite tooling supply chain 
Marine - World’s first 3D-printed yacht with carbon fibre-reinforced thermoplastic compounds  
Sports & Leisure - Additive manaufacturing applications in sporting goods production 
Sports & Leisure - Making the first 3D-printed carbon fibre bike 
Sports & Leisure - lnnovative composite bicycle frame 
Equipment & Machining - Injection moulding: running tests earlier with 3D printing 
Equipment & Machining - Large-scalme additive manufacturing of composite thermoplastics - where are we?
Construction - 3D printing and new materials are the core of China’s smarter cities 
Construction - 3D printing technology for building and construction 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 1
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JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Contents
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 5
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Overview - lntroduction to the additive manufacturing of fibre-reinforced composites
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 7
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 8
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 9
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JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 11
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 12
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 13
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 14
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Additive manufacturing
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Manufacturing  - High-performance creations: additive manufacturing and composites 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 17
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Manufacturing - Additive manufacturing of high-performance composite structures 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 19
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Technology - Simulating the effects of warpage in an additively-manufactured composite layup tool 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 21
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 22
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Business insights 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 24
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 25
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JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 57
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 58
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 59
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JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 61
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 62
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 63
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - AFP & ATL 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Simulation - Optimizing the key manufacturing parameters of the AFP process 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 66
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 67
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Simulation - How AFP lay-up affects a composte part’s design intent 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 69
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 70
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Measurement - Preform permeability measurement and 3D resin flow simulation for dry AFP 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 72
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 73
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 74
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Monitoring - Fibre placement in-process monitoring and solutions for quality optimisation 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 76
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 77
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Process - Repurposing residual AFP tape for complex aerospace parts 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 79
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Process - Rapid manufacturing of a tailored spar by AFP and stamp forming 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 81
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 82
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 83
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Process - PAEK composite prepreg: fast and efficient part manufacturing 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 85
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 86
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 87
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Process - Fibre patch placement: expanding the scope of additive manufacturing 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 89
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Process - Automated manufacturing of stiffened composite shells using dry fibre material 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 91
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 92
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 93
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Process - Laser-assisted tape- and fibre-placement-system «Multimaterial Head» 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 95
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Process - Economic production of load-optimized thermoplastic composites 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 97
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 98
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 99
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 100
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 101
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 102
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 103
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 3D printing 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Aerospace - Full-strength 5-axis carbon fibre 3D printing revolutionizes aviation and space 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 106
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 107
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Aerospace - Successful mission of TuPOD, a TubeSats deployer manufactured via additive manufacturing 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 109
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 110
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 111
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Aerospace - lnduction welding of reinforced additive-manufactured parts 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 113
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Automotive - The Energica dashboard reinvented through professional 3D printing and composite materials 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 115
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Automotive - Transforming composite production processes with FDM additive manufacturing 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 117
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Automotive - Disrupting the composite tooling supply chain 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 119
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 120
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Marine - World’s first 3D-printed yacht with carbon fibre-reinforced thermoplastic compounds  
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 122
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Sports & Leisure - Additive manaufacturing applications in sporting goods production 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 124
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Sports & Leisure - Making the first 3D-printed carbon fibre bike 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 126
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 127
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Sports & Leisure - lnnovative composite bicycle frame 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 129
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Equipment & Machining - Injection moulding: running tests earlier with 3D printing 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 131
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Equipment & Machining - Large-scalme additive manufacturing of composite thermoplastics - where are we?
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 133
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 134
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Construction - 3D printing and new materials are the core of China’s smarter cities 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 136
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 137
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Construction - 3D printing technology for building and construction 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 139
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 140
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