JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 34

MANUFACTURING Mass-production

Fast RTM: a technically and
economically optimised solution
The Fast RTM collaborative project led by IRT M2P resulted in the
creation of an industrial platform demonstrating the feasibility of
mass-produced structural composite automotive parts using reactive
RTM processes

T

he IRT M2P Composite Materials
Department mainly focuses on
the development of dry preforming processes, the C-RTM process and
pultrusion in order to industrialise
large structural parts for high-volume
production.
The innovative technical solution
described in this paper highlights the
results achieved by the M2P Research
and Technology Institute (IRT M2P)
with the support of the partners in the
Fast RTM collaborative project.
PINETTE P.E.I. (compact press and
platform integration), Compose (inno-

vative tooling for net-shape parts), SISE
(low-cost thermoregulation system),
Chomarat (optimised reinforcement
materials), Hexion & Arkema (reactive
resins), Composite Integrity through
its composite development platform
(closed mould process), Renault,
Faurecia and Hutchinson (integration
and design) worked together to provide
the solutions that would make the
project a success. This project received
a JEC Innovation Award in 2017.

Automated platform
The result of these individual developments is the creation of an industrial-scale platform, invested and operated

by IRT M2P, whose goal is to demonstrate the feasibility of mass-produced
structural composite automotive parts,
using reactive RTM processes. This
fully-automated platform is based on
C-RTM (compression resin transfer
moulding) and is compatible with both
reactive thermoplastic and thermoset
resins, which produce a better and faster
impregnation of the part than RTM and
make the process flexible and adaptable
to the needs of car manufacturers.
Using an automated environment
(loading and unloading) and especially-developed cutting-edge equipment,
the Fast RTM platform can produce
large (up to 3 m²), fully net-shape

Fig. 2: Control room: a fully automated cell

Fig. 1: Fast RTM platform in IRT M2P facilities

34

jec composites magazine / N°121 May - June 2018

Fig. 3: Fast RTM demonstrator: representative of an
automotive structural part and integrating process
complexities



Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #121 - May 2018

Cover
Edito
Opinion: Lighter, faster, smarter
Contents
NEWS
In brief
JEC World 2018 Report
JEC World 2018 gathered the whole composites industry in Paris
JEC innovation Awards Winners 2018
Startup Booster - A springboard for innovative talents
Injection - lnjection moulders who have made bioplastics work
Agenda
BUSINESS
Acquisition - Huntsman acquires Nanocomp Technologies
Simulation - "We want to bring the story of composites to the end user in a different way"
Trends - Overview of the North Amaerican composites market
MANUFACTURING
Additive manufacturing - The Energica dashboard reinvinted through professional 3D printing and composite materials
Prototyping - Injection moulding: running tests earlier with 3D printing
Mass-production - Fast RTM: a techincally and economically optimised solution
Covers - Opportunities for composite profiles in the residential housing market
SOLUTIONS
Building - CompoHouse, the demonstration building made of composites
Construction - Textile concrete makes thin, large-sized curtain walls possible
In the world
TECHNOLOGY
Multi-material - High-confidence performance predictions for hybrid thermoplastic composite applications
Experimental techniques - 3D tectile-reinforced composites: from manufacturing to structural design
Index
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JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Cover
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 2
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Edito
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Opinion: Lighter, faster, smarter
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 5
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Contents
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 7
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - In brief
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 9
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - JEC innovation Awards Winners 2018
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 11
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 12
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 13
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 14
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 15
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 16
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 17
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 18
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 19
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Startup Booster - A springboard for innovative talents
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Agenda
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 22
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 23
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Acquisition - Huntsman acquires Nanocomp Technologies
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 25
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Simulation - "We want to bring the story of composites to the end user in a different way"
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 27
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Trends - Overview of the North Amaerican composites market
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 29
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Additive manufacturing - The Energica dashboard reinvinted through professional 3D printing and composite materials
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 31
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Prototyping - Injection moulding: running tests earlier with 3D printing
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 33
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Mass-production - Fast RTM: a techincally and economically optimised solution
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 35
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 36
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 37
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 38
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 39
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 40
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 41
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 42
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 43
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 44
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 45
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 46
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 47
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Covers - Opportunities for composite profiles in the residential housing market
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 49
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 50
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 51
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 52
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 53
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 54
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 55
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Building - CompoHouse, the demonstration building made of composites
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 57
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 58
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Construction - Textile concrete makes thin, large-sized curtain walls possible
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - In the world
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 61
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Multi-material - High-confidence performance predictions for hybrid thermoplastic composite applications
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 63
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 64
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 65
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 66
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Experimental techniques - 3D tectile-reinforced composites: from manufacturing to structural design
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 68
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 69
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - Advertisers
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 71
JEC COMPOSITES MAGAZINE - Issue #121 - May 2018 - 72
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