JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 45

Paris, France
March 6-7-8, 2018

www.action-composites.com

Multi-sector

Dieffenbacher -
> Booth:
Automated systems for composite parts
Hall 6 - C31
With the tailored blank line using the Fiberforge and
Fibercon systems, Dieffenbacher developed a solution for the large-series production of locally-reinforced thermoplastic components.
In the first step, the Fiberforge system produces near-net-shape composite lay-ups from carbon or glass fibre prepreg tapes. Each laying cycle
lasts about one second, making this system the fastest tape laying system
in the world. After a laying pattern is defined, the tapes can be rolled off
coils and laid according to that pattern. The system can carry four of these
coils. This makes it possible to mix different
materials in one tape lay-up. Even the width
and thickness of the tapes can be varied.
The complementary Fibercon process line
uses vacuum forming to form the tape layups into a near-net-shape laminate. The line
can process several lay-ups simultaneously and has impressively short cycle
times. The vacuum forming system minimizes air pockets and material faults,
producing unparalleled laminate quality. The Fiberforge and Fibercon  systems make it possible to produce more than one million components per
year. The wet forming process is most suitable for the economical large-series production of carbon fibre components with low three-dimensional
complexity. This includes components such as vehicle drive tunnels and
reinforcements in the roof area, both of which are subjected to high stress.
For these components, the wet moulding procedure is an economical alternative with a simple process chain. The resulting shorter cycle times and
higher part numbers compensate for the high cost of the carbon material.

www.luvatol.com

QSD optimization software
> Booth:
for design to cost
Hall 6 - G89
QSD (Quilted Stratum Design) offers an intuitive workflow in the
HyperMesh environment that leads the designer to a smart composite design with an adapted fibre orientation and reduced material
scrap thanks to draping analysis. The process know-how integrated
in the optimization allows considering the minimization of part cost as
an objective for the final choice of material and lay-up. QSD aims at designing efficient structural parts manufactured from hot-pressed preforms
based on thermoplastic discontinuous plies.
The QSD method is compatible with
all the processes creating tailored preforms (tape placement, QSP, hand layup...). It was developed by Cetim and
Altair, based on ONERA's research results, which created a two-step optimization method that reduces calculation
time but maximizes the scope of applications. With QSD, the designer
knows the best thickness and fibre orientation for its composite shell.
Then, QSD will cluster zones to propose the ply shape and definition that
best match the target. The designer may evaluate various laying strategies
and compare their cost and performance. QSD expands the composite
design capabilities of Altair OptiStruct through the following steps: importing a simulation model, creating a reference fibre orientation thanks
to a drape estimator, launching the first optimization step to obtain the
best range of thickness and fibre orientation, with the help of a drape estimator and zone clustering algorithm, defining the plybook zone, and
launching the second optimization step to obtain the lightest and/or least
expensive composite layup.
www.cetim.fr

Multi-sector

Mass production of CFRP
> Booth:
stabilizers and drop links
Hall 6 - M12
Action Composites developed a new high-speed hollow prepreg compression moulding technology that makes it possible for the first time
to use carbon fibre for the stabilizers on the front and rear axles, as
well as their coupling rods, in a serial-produced car - with outstanding
performance. The weight reduction can
reach more than 55% compared to the
steel version.
The cycle time is less than 6 minutes,
giving the opportunity to produce 220
parts per day and 70,000 parts per year.

> Booth:
Hall 5 - F15

G&G Compositi - Composite Solutions
> Booth:
G&G Spoiler was founded 35 years ago, specializ- Hall 5 - A65
ing in the moulding of aluminium aerodynamic components for
car racing. The G&G Compositi brand now focuses on the manufacture of composite materials for various industrial sectors. Each
processing step is carried out in-house and the part quality is constantly monitored at each phase of the production process, from project design and prototyping up to the mould and quality certification.
The company's know-how and manufacturing capabilities are applied
in different industrial sectors such as racing, automotive, carbon fibre
products, furniture design and boating.

Multi-sector

Automotive

Multi-sector

Product highlights from Lehmann&Voss&Co. KG
Lehmann&Voss&Co. KG presents a full range of custom-made solutions at JEC 2018.
Peel Ply 21 EP for vacuum infusion is a combination of a polyamide-based peel ply and the Blue
21 epoxy spray adhesive. Its adhesive properties allow easy fixing of the peel ply in the mould or
on the part. The applied adhesive has a tested compatibility with epoxy resins. Peel Ply ER is a
modified peel ply type for polyurethane applications that ensures sufficient release of the peel ply
from the part.Luvotrent internal mould release additives are proprietary formulations of unique polymeric compounds and organic esters engineered for today's new complex thermosetting resins and
polymer systems. The addition of Luvotrent allows for faster cycles, easy mould release, improved flow
characteristics, reduced resin viscosity, improved dispersion of pigments/fillers, improved surface and
reduced wear and tear on dies and tools.Luvatine VC wetting, dispersing and viscosity reducing agents
are a cost-effective solution to filler and pigment wetting and dispersing problems that repeatedly arise
during the manufacture of open- and closed-mould thermosetting compounds.

www.dieffenbacher.de

N° 119 supplement - Innovation Report

www.gegcompositi.it

/ jec composites magazine

45


http://www.luvatol.com http://www.action-composites.com http://www.cetim.fr http://www.gegcompositi.it http://www.dieffenbacher.de

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report

Cover
Content - Innovation report
IIoT - AI and the Digital Thread boost composites manufacturing
Knowledge - JEC World 2018 Conference Programme
Composite Challenge - From research to industry
Startup Booster - A perfect way to boost innovation
Competition - JEC World Innovation Awards Finalists 2018
Innovation report 2018 - Raw materials, Equipment, Simulation, Production, Testing, R&D, Applications
Tooling - Desgranges Cutting Tools: a competitive edge for the future
Process - Developing composite parts for tomorrow’s industry: a unique tool
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 60
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - Cover
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - Ad1
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 1
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 2
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - Content - Innovation report
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - IIoT - AI and the Digital Thread boost composites manufacturing
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 5
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 6
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - Knowledge - JEC World 2018 Conference Programme
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 8
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 9
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 10
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - Composite Challenge - From research to industry
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 12
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - Startup Booster - A perfect way to boost innovation
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 14
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 15
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 16
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - Competition - JEC World Innovation Awards Finalists 2018
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 18
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 19
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JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 29
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 30
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - Innovation report 2018 - Raw materials, Equipment, Simulation, Production, Testing, R&D, Applications
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 32
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JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 53
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 54
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - Tooling - Desgranges Cutting Tools: a competitive edge for the future
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 56
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - Process - Developing composite parts for tomorrow’s industry: a unique tool
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 58
JEC COMPOSITES MAGAZINE - Issue #119 - Supplement lnnovation report - 59
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