JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 68

tooling

A revolutionary range of polycrystalline
diamond (PCD) tooling blanks

By
diMitrios livadas
Managing direCtor eMea & india
eleMent six

The low machining speed and high wear rates of current tooling
solutions limit the production capacity of today's carbon fibrereinforced plastics (CFRP) components. In 2014, Element Six (E6)
launched a new revolutionary range of polycrystalline diamond (PCD)
tooling blanks specifically designed to increase the productivity of
CFRP drilling and milling operations. The company is a member of
the De Beers Group and a global leader in the design, development
and production of synthetic diamond supermaterials.

that can match precisely the customers'
milling and drilling applications.

l

n edge trimming, independent research
has shown the Aero-DianamicsTM range
can achieve at least three times the
feed rate and last at least 10 times longer
than traditional carbide tools. In drilling
of CFRP aluminium stakes, the AeroDianamicsTM products drill at least twice
as fast and at least 10 times longer than
traditional carbide drills. The range has
the potential to support the global aerospace and automotive industries' adoption
of CFRP.

Main benefits
For the first time, the Aero-DianamicsTM
range allows a three-dimensional (3D)
cutting geometry to be achieved, in a
PCD mill or drill, representing a significant step change in tool design. For end
users, this enables CFRP airframe components to be produced more efficiently and
rapidly, decreasing lead-times and enabling the delivery of finished components

for assembly to meet strict targets. The
Aero-DianamicsTM product portfolio consists of five production-ready PCD round
tool blanks, which when built into tooling
systems, increase the ability of manufacturers to mill and drill CFRP faster, more
cleanly, at lower temperatures and with
lower tool forces. Using the new PCD tool
blanks, tool designers can create new tool
geometries that offer an increased number
of flutes and flute profile designs, almost
limitless flute angles and orientations, i.e.
left hand, right hand or compressive.

Dedicated to aeronautics
After identifying a market need for a
new set of abrasive materials that would
be able to increase the manufacturing
speed of next-generation CFRP aircraft
such as the Boeing 787 and the Airbus
A350, the company developed the AeroDianamicsTM range of PCD round tool
blanks for the production of drill and edge
trimming tools for CFRP, which opens
a new chapter for its customers to stay a
step ahead. The new range was specifically
developed to allow the tool designer to
achieve previously impossible geometries

Finished end mill and drills produced with Element Six's revolutionary new Aero-DianamicsTM polycrystalline diamond, showing the industry's first three flute helical geometries - never possible before.

68 jec composites magazine / No95 March 2015



JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015

Cover
Edito
Point of view: Raw materials - Quality, innovation, reliability and safety are exactly what we deliver
Contents
Companies & Business
Carbon fibre - “I am confident in the future of Zhongfu Shenying”
Automotive - “Composites are going to be more important again with the batteries...”
Agenda of Events
Applications
Thermoplastics - Evaluating the viability of thermoplastic composite pressure vessel
Motorcycle - Epoxy adhesive for a Harley-Davidson motorbike
Thermoplastics - New GRP enclosure for extreme environments
Market
Europe - The European upturn continues
Reinforcement - Glass fabrics demand will grow
Natural fibre - Securing the supply of technical flax for the composite industry
SPECIAL JEC EUROPE 2015
12th International JEC Conferences: Knowledge and networking
The know-how to develop tomorrow’s lightweight production technology
JEC Innovation Awards Program 2015
Innovations report 2015: France, country guest of honor
Design
Automation
Insert
CNC router
Tooling
Design and testing
Research & Development
Short natural fibres - Study on short natural fibres for composites
Biocomposites - Adhesion between flax fibre and a biobased thermoset matrix
Technology & Innovations
Lightweighting - Meeting the challenges for lighter cars with innovative products
CFRP - Carbon composites: Material systems with improved mechanical behaviour for various industries
Epoxy - DFCM: a new step forward in composite mass production
Graphene - Graphene-based high-performance composites via plasma functionalisation
Thermoset - Reformable epoxy adhesive film
Sizing - «We are constantly developing new products»
Index
In the world
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Cover
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 2
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Edito
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Point of view: Raw materials - Quality, innovation, reliability and safety are exactly what we deliver
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 5
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Contents
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 7
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 8
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Carbon fibre - “I am confident in the future of Zhongfu Shenying”
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 10
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 11
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 12
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Automotive - “Composites are going to be more important again with the batteries...”
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 14
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 15
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 17
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 18
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Thermoplastics - Evaluating the viability of thermoplastic composite pressure vessel
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 20
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 21
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Motorcycle - Epoxy adhesive for a Harley-Davidson motorbike
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 23
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 24
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Thermoplastics - New GRP enclosure for extreme environments
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 26
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Europe - The European upturn continues
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 28
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 29
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Reinforcement - Glass fabrics demand will grow
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 31
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Natural fibre - Securing the supply of technical flax for the composite industry
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 33
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - SPECIAL JEC EUROPE 2015
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 12th International JEC Conferences: Knowledge and networking
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 36
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 37
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - The know-how to develop tomorrow’s lightweight production technology
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 39
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 40
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 41
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - JEC Innovation Awards Program 2015
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 43
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 44
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 45
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 46
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 47
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 48
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 49
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 50
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 51
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 52
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Innovations report 2015: France, country guest of honor
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 54
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 55
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 56
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 57
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 58
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 59
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Design
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 61
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Automation
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 63
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Insert
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 65
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - CNC router
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 67
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Tooling
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 69
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 70
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Design and testing
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 72
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 73
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 74
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 75
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 76
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 77
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Short natural fibres - Study on short natural fibres for composites
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 79
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 80
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 81
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Biocomposites - Adhesion between flax fibre and a biobased thermoset matrix
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 83
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 84
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Lightweighting - Meeting the challenges for lighter cars with innovative products
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 86
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 87
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - CFRP - Carbon composites: Material systems with improved mechanical behaviour for various industries
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 89
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 90
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 91
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Epoxy - DFCM: a new step forward in composite mass production
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 93
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 94
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Graphene - Graphene-based high-performance composites via plasma functionalisation
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 96
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 97
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Thermoset - Reformable epoxy adhesive film
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 99
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 100
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 101
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Sizing - «We are constantly developing new products»
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 103
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 104
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 105
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - Index
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - In the world
JEC COMPOSITES MAGAZINE - Issue #95 - Special JEC Europe - March 2015 - 108
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