JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 79

adhesives

CFD simulation:
more precise definition of mixing outcomes
Industrial adhesives and sealants have to withstand harsh conditions such as pronounced temperature fluctuations, reactions
to humidity and different levels of viscosity. In the automotive
engineering, aerospace and electronics industries in particular,
adhesives and sealants with two or more components are therefore often used precisely because of their superior resilience.
Such substances require special mixing, dosing and dispensing
systems. The biggest challenge is to achieve reliable and, above
all, reproducible mixing outcomes.

By

Roman thöniG
head of industRy Business seGment
sulzeR mixPac

CFD revolutionizes mixing systems
for reproducible results

U

ntil recently, mixing different components was often something of a
lottery.
However, Swiss-based Sulzer Mixpac AG
is now showing that this can be avoided by
basing calculations on numerical flow simulations. Manufacturers of multi-component
substances can thus have optimized mixing
ratios calculated exactly, which in turn lets
them define the best dispensing system for
their multi-component materials. This saves
them the hassle of laborious and expensive
testing, while significantly accelerating the
time to market.

Typical application systems such as the ones
pictured are used for two-component materials
in industrial applications

industrial adhesive and sealant applications.

High-tech industries in particular are
constantly raising the demands placed on
the materials they use, as the quality and
properties of the end product depend on
them. To exploit the full functionality of
two-component adhesives and sealants, an
accurate understanding of the composition
and dynamics of the various components
is therefore imperative. On occasion,
companies also need to know how to adjust
the structure of the mixer. To improve
both the properties of the equipment and
users’ ability to accurately apply the relevant
substances, Sulzer has therefore developed
a computation system that is completely
new in the field of industrial adhesives and
sealants.
In industry, computational fluid dynamics
(CFD) has so far been best known for applications in the context of vehicle and plant
construction. In adhesives and sealants,
however, it is still largely unknown. Years
of research in this field have nevertheless
given Sulzer Mixpac a wealth of experience
that it plans to place at customers’ disposal
in future in the form of innovative new products. Right now, Sulzer Mixpac is the only
company in the world to use this multi-component mixing technology in the context of

CFD simulation is used primarily by
the manufacturers of multi-component
substances to optimize existing products
and develop new ones for industries such as
automotive engineering, aerospace, electronics and many more besides. When mixing
several different substances, the challenge
is to obtain reliable information about how
they can be put together to form a homogenous mass that can be reproduced exactly at
any time. That is important where bonding
is required for large volumes of materials that
may be exposed to pronounced fluctuations
in climatic conditions, or that have to be
extremely elastic.
Up to now, multi-component adhesives and
sealants were mixed primarily on the basis
of trial and error. Users would normally mix
the various components by hand, following
only very rough ratio specifications. This is
because, in many cases, manufacturers have
to perform a large number of expensive,
time-consuming tests before they can assess
whether and how two components react to
each other and whether the requested performance specifications meet the requirements. Clearly, the time to market is always
going to be significantly longer and more

No81 May - June 2013

/ jec composites magazine 79



JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013

Cover
Edito
Point of view GKN Aerospace: Making wing without winging it
Contents
Agenda of Events
COMPANY & BUSINESS In Brief
APPLICATIONS
Truck
Corrosion
Wind
MARKET
Carbon
Recycling
Human ressources
SPECIAL JEC ASIA 2013
Participating companies
Conferences
Awards
Life achievement
Country guest of honour: Japan
Environment
RESEARCH & DEVELOPMENT
3D fabric
Cost prediction
TECHNOLOGY & INNOVATIONS
Automotive
NDT
Carbon
Adhesives
Index
In the world
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Cover
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 2
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Edito
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Point of view GKN Aerospace: Making wing without winging it
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 5
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Contents
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 7
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 8
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 9
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 11
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - COMPANY & BUSINESS In Brief
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 13
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 14
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 15
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Truck
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 17
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Corrosion
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Wind
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 20
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 21
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Carbon
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 23
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 24
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 25
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Recycling
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Human ressources
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 28
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 29
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Participating companies
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 31
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Conferences
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 33
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Awards
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 35
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 36
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 37
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 38
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Life achievement
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Country guest of honour: Japan
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 41
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 42
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 43
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 44
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 45
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 46
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 47
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 48
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 49
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 50
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 51
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Environment
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 53
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 3D fabric
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 55
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 56
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 57
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 58
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 59
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Cost prediction
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 61
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 62
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 63
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Automotive
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 65
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 66
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 67
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 68
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 69
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - NDT
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 71
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 72
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 73
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 74
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 75
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 76
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Carbon
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 78
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 79
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Adhesives
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - Index
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - In the world
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 83
JEC COMPOSITES MAGAZINE - Issue #81 - May/June 2013 - 84
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