JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 28

sustainability

Structural composites based on natural fibres and thermoplastic resins
The demand for new materials is constantly growing in the composite industry. Current research shows that natural fibres are increasingly used in green composites. In fact, they offer a wide range of advantages compared to organic fibres: good mechanical properties, biodegradability (in certain cases), renewable resource, lower production energy, etc. The next step towards market success for these products is to develop industrial production and to demonstrate their technical and environmental benefits.
is to minimize the carbon footprint through the use of bio-based resins and to produce 100% bio-based high-performance materials. The AgroComposites Entreprises association was created to implement this project with the support of regional, national and european authorities. The project was conducted by five companies covering all of the value chain: Welience, CRST, Groupe Empreinte, Julien SA and PEI. natural fibre content and a 1 kg/m density.

28

jec composites magazine / No65 May - June 2011

By

Fast processing cycles
The product is moulded by thermocompression with a cycle time close to 3 minutes. Other benefits include no VOC emissions and easy storage conditions. Depending on the expected mechanical properties, several layers of fabrics can be stacked one over the other.

Raw materials
This study uses flax or hemp as a natural fibre and thermoplastic resins. The resin is either polypropylene or polylactic acid. The natural fibres and the resin are provided in the form of wicks that are not twisted but just woven together. The fabrics have a 50%

Double-curvature shapes

TRISTAN MATHIEU, PRESIDENT, AGROCOMPOSITES ENTREPRISES

T

he composite industry needs to create thick, complex-shaped parts. One of the solutions for this consists in using woven reinforcements. Weaving improves mechanical properties and can be used to create new products. Natural fibres also help lower the environmental impact of materials. The natural fibre content in the final

product can reach 50% by weight.

The Fibratitia project

The goal of this project is to develop industrial production processes for composites based on natural fibres and thermoplastic resins. The final objective

Flax/PP fabrics

Flax/PP hemisphere

With this type of product and process, even doublecurvature shapes can be produced. There are no visible defects: no folds, loops or gaps between fibres. The fibres stay parallel throughout the part.

Mechanical properties
A fabric made of 4 layers of flax/PP formed by



JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011

Cover
Edito
Point of view: Reducing the gap between carbon and glass
Contents
Agenda of Events
COMPANY & BUSINESS
- In Brief
- Glass fibre
APPLICATIONS
- Sports and leisure
- Civil engineering
- Water filtration
MARKET
- Human ressources
- Focus: Carbon
- Business trends
- Sustainability
FEATURE AERONAUTICS
- Automation
- RTM
- Thermoplastic
- Productivity
- Software
- NDT
- Companies
RESEARCH & DEVELOPMENT
- Nanotechnology
- Filament winding
TECHNOLOGY & INNOVATIONS
- SMC
- D-SMC
- Thermoplastic
- Innovations
Index
In the world
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - Cover
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 2
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - Edito
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - Point of view: Reducing the gap between carbon and glass
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 5
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - Contents
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 7
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - In Brief
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Glass fibre
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 11
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Sports and leisure
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Civil engineering
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Water filtration
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Human ressources
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 16
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 17
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Focus: Carbon
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 19
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 20
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 21
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Business trends
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 23
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Sustainability
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 25
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 26
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 27
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 28
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 29
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Automation
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 31
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - RTM
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 33
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Thermoplastic
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Productivity
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 36
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 37
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Software
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 39
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 40
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 41
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 42
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 43
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 44
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - NDT
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 46
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Companies
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 48
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Nanotechnology
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 50
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 51
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Filament winding
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 53
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 54
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 55
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - SMC
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 57
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 58
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - D-SMC
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Thermoplastic
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 61
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 62
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 63
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - - Innovations
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - Index
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - In the world
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 67
JEC COMPOSITES MAGAZINE - Issue #65 - May/June 2011 - 68
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