JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 36

software
planning and documentation. The process plan contains the complete sequence of operations (one or several per ply or cut piece) to be performed in the shop floor. It is generated automatically from the design model, using customizable rules and can be used to feed the manufacturing execution system downstream. For each operation, the generated work instruction contains textual information for the shop floor worker as well as graphical information (images, annotations) created from the 3D model.
Fig. 4: Work instructions created with DELMIA

36

Both the process plan and work instructions generated are model-based, and can thus be updated easily after a change is made on the design side. To lay the fabrics on the mould accurately, best-in-class nesting, cutting and laser projection solutions are fully integrated in the design environment to optimize ply lay-up for the composite model.
Fig. 5: Automated fibre placement

jec composites magazine / No64 April 2011

Rotor blade manufacturing continues to be a labour-intensive process but the strong drive to lower the cost of power generation is making it increasingly urgent to automate production. Simulation and off-line programming of automated tape laying (ATL) and automated Fig. 6: Robotized NDT simulation in DELMIA fibre placement (AFP) machines can be performed through partnerships with Conclusion leading machine tool manufacturers. By Wind turbine manufacturers are using the design data directly, changes increasing their use of carbon fibreon the design side are automatically reinforced composites to meet the reflected in both the 3D simulation and demand for larger wind turbine the generated machine programs. generators with longer, lighter, and higher fatigue performance blades at Robotic solutions also simplify the lower cost. The traditional manual, automation of composite production sequential and trial-and-error-based lines, as well as the simulation and composite design process makes it programming of waterjet or ultrasonic difficult to take full advantage of the cutting, gluing/painting or stitching tremendous performance capabilities robots. Non-destructive testing (NDT) of these materials due to long is another important technology in product development cycles and composite manufacturing. NDT can inaccurate manufacturing processes. detect internal defects that are not visible externally but may have a huge Demonstrating strong leadership in impact on the workpiece integrity. NDT the wind power industry, Dassault can be performed by a machine or a Systèmes provides wind turbine robot, simulated and programmed manufacturers and suppliers with upfront. PLM solutions that meet their specific requirements for the For large blades over 60 metres long, development of high-efficiency wind blade manuturbines. Dassault Systèmes’ end-tofacturers need to end composite solution combines manage large tools and it CATIA, SIMULIA and DELMIA is all the more critical to with advanced specialized check whether there is a applications from technology deviation between the partners on a single platform to produced physical part improve productivity, reduce time to and the design intent. market, and minimize costly errors. n This can be done using measuring devices More information: (CMMs, laser trackers) Europe & Asia: Christian.Lair@3ds.com, with programming and Remi.Dornier@3ds.com simulating solutions that generate a report to Americas: compare the “as built” Rani.Richardson@3ds.com against the “as designed”.



JEC COMPOSITES MAGAZINE - Issue #64 - April 2011

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #64 - April 2011

Cover
Edito
Point of view: fast expansion
Contents
Agenda of Events
COMPANY & BUSINESS
In Brief
Reinforcement - Red Composites: a real expertise in carbon fibre
Housing - Housetec: a young company with a background of 40 years’ experience
Asia - Hua Dong Fibreglass, an SME that exports worldwide
APPLICATIONS
Construction - Creative eye-catching design for a new Sheraton hotel
Marine - Multiplast builds the Groupama V070
Awards - ICERP-JEC Innovation Awards Programme 2011: eight companies rewarded
MARKET
Human capital - Latest appointments
Sports and Leisure - Rossignol Group: innovation and performance in winter skis applications
FEATURE WIND ENERGY
Reinforcement - WebCore Technologies: great ambitions in the wind industry
New rovings for wind turbine blade applications
Prepreg spar caps: a solution for today
Software - Industrial software for manufacturing large components such as wind blades
Leveraging an end-to-end solution for composite wind turbine blades
Laser placement - Manufacturing rotor blades with highest precision while reducing costs
Automation - A fully-automated manufacturing process for wind blades
Maintenance - An innovative, certified blade repair system
RESEARCH & DEVELOPMENT
Testing - Using nano-scratch testing to detec composite failure
Mould - Processing technology for the rapid production of advanced composites
TECHNOLOGY & INNOVATIONS
Robot - Robotic fibre placement machine helps reduce energy consumption
Process - A new industrialized construction process for transport infrastructures
Fibre placement - Tape laying and fibre palcement: complementary solutions
NDT - What’s new in non-destructive testing labs?
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Cover
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 2
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Edito
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Point of view: fast expansion
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 5
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Contents
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 7
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - In Brief
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Reinforcement - Red Composites: a real expertise in carbon fibre
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Housing - Housetec: a young company with a background of 40 years’ experience
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Asia - Hua Dong Fibreglass, an SME that exports worldwide
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 13
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Construction - Creative eye-catching design for a new Sheraton hotel
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 15
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Marine - Multiplast builds the Groupama V070
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 17
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Awards - ICERP-JEC Innovation Awards Programme 2011: eight companies rewarded
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 19
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 20
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 21
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 22
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Human capital - Latest appointments
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Sports and Leisure - Rossignol Group: innovation and performance in winter skis applications
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 25
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 26
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 27
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Reinforcement - WebCore Technologies: great ambitions in the wind industry
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 29
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - New rovings for wind turbine blade applications
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Prepreg spar caps: a solution for today
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Software - Industrial software for manufacturing large components such as wind blades
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 33
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Leveraging an end-to-end solution for composite wind turbine blades
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 35
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 36
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 37
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Laser placement - Manufacturing rotor blades with highest precision while reducing costs
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 39
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Automation - A fully-automated manufacturing process for wind blades
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 41
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Maintenance - An innovative, certified blade repair system
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 43
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 44
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Testing - Using nano-scratch testing to detec composite failure
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 46
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 47
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 48
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Mould - Processing technology for the rapid production of advanced composites
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 50
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 51
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 52
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Robot - Robotic fibre placement machine helps reduce energy consumption
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Process - A new industrialized construction process for transport infrastructures
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 55
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - Fibre placement - Tape laying and fibre palcement: complementary solutions
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 57
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - NDT - What’s new in non-destructive testing labs?
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 59
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 60
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 61
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 62
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 63
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 64
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 65
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 66
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 67
JEC COMPOSITES MAGAZINE - Issue #64 - April 2011 - 68
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