JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 61

KNOW-HOW Process Principles of prepreg winding/spooling The use of prepreg material is increasing in many industries and the requirement is to be able to slit and wind them into either a reel (planetary wound format) or a spool for use in the final process, in particular automated layering systems. The narrower the width of the material, the more difficult it is to slit and wind. Pancakes/planetary-wound packages Pancakes or planetary-wound products are reels that have a diameter significantly larger than their width; for example, a reel 300 mm in diameter on a 76 mm core having a width of 10 mm would be described as a pancake or planetary-wound reel or package (see Figure 2). A reel is defined as a wound package that has a width significantly larger than its diameter. For example, a 500 mm wide reel 300 mm in diameter would be defined as a reel. NEAL ROTHWELL, MANAGING DIRECTOR, DOUBLE R CONTROLS LTD & DOUBLE R CONSOL LTD ue to the nature of the product, tension control is of paramount importance when transporting and winding prepreg materials. Typically, a wide reel of material is fed into a slitting machine, which is then used to cut the wide web into narrower webs for use in the final process. These widths can vary from 3 mm up to 1.5 metre, depending on the final process requirements. However, as the slit width reduces to 3 mm, it is not possible to wind it as a pancake or a reel, due to the narrow width of the product to be wound. Therefore, it has to be spool wound, as opposed to planetary wound. When spool winding is undertaken, a secondary liner should be inserted to prevent any adhesive offset between adjacent layers of the prepreg Fig. 1: Pineapple spool. strip. It is also beneficial to spool using a pineapple format. Fig. 2: Pancake/planatery reel. Spool/traverse/level wound packages Level winding is the generic term used for spooling products. The principle is to form a spool by traversing the material across the face of the core and, at the appropriate time, reverse its direction so the material traverses in the opposite direction, thus building up a number of layers until a finished spool is created. The general characteristics of a spool-wound product are essentially a very poorly wound pancake. However, the industry accepts the appearance of spools with annular rings at the end which are created by the reversal point of the tape during the spooling process. The edge of the spool is the most vulnerable point, and it is of paramount importance not to press the spool side when handling it, as that would damage the product. This is a particular problem with adhesive materials, as the layers of material that protrude at the end of the spool will adhere together and create a problem during the de-spooling Reel density is of particular importance when winding prepreg materials. The density of a reel is an important factor in determining the quality of the wound package, whether it is a reel, a pancake or a spool. The reel or spool density is significantly affected by the tension imparted to the strip during the winding process. No53 November - December 2009 / jec composites magazine

JEC COMPOSITES MAGAZINE - Issue #52 - October 2009

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #52 - October 2009

Cover
Editorial
Contents
NEWS WORLDWIDE - Companies
 - Agenda of events
 - Equipment: Control
BUSINESS
 - Market survey
 - Trends
 - Niche market
FEATURE
 - JEC Show Asia
 - Biocomposites
 - Automation
USERS' PLATFORM
 - Composites in the world
 - Successful partners
 - Application
KNOW-HOW
 - Laser placement
 - Process
 - LFI
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - Cover
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 2
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - Editorial
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 4
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 5
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - Contents
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 7
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - NEWS WORLDWIDE - Companies
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 9
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 -  - Agenda of events
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 11
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 -  - Equipment: Control
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 13
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 14
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - BUSINESS
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 -  - Market survey
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 -  - Trends
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 18
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 19
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 -  - Niche market
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - Pub1
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - Pub2
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - FEATURE
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 -  - JEC Show Asia
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 23
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 24
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 25
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 26
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 27
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 28
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 29
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 30
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 31
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 32
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 33
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 34
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 35
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 36
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 37
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 -  - Biocomposites
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 39
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 -  - Automation
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 41
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 42
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 43
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 44
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 45
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 46
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 47
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 48
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - USERS' PLATFORM
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 -  - Composites in the world
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 51
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 -  - Successful partners
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 53
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 -  - Application
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 55
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 56
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - KNOW-HOW
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 -  - Laser placement
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 59
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 60
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 -  - Process
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 62
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 63
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 -  - LFI
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 65
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 66
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 67
JEC COMPOSITES MAGAZINE - Issue #52 - October 2009 - 68
https://www.nxtbook.fr/newpress/jeccomposites/jcm2109_142
https://www.nxtbook.fr/newpress/jeccomposites/jcm2107_141
https://www.nxtbook.fr/newpress/jeccomposites/jcm2105_140
https://www.nxtbook.fr/newpress/jeccomposites/jcm2103_139
https://www.nxtbook.fr/newpress/jeccomposites/jcm-experts-digest-additive-manufacturing-2020
https://www.nxtbook.fr/newpress/jeccomposites/jcm2101_138
https://www.nxtbook.fr/newpress/jeccomposites/jcm2011_Special_Issue4
https://www.nxtbook.fr/newpress/jeccomposites/jcm2011_137
https://www.nxtbook.fr/newpress/jeccomposites/jcm2009_136
https://www.nxtbook.fr/newpress/jeccomposites/jcm2007_135
https://www.nxtbook.fr/newpress/jeccomposites/jcm_2020_Q1_Innovation_Report
https://www.nxtbook.fr/newpress/jeccomposites/jcm2005_Special_Issue3
https://www.nxtbook.fr/newpress/jeccomposites/jcm2005_134
https://www.nxtbook.fr/newpress/jeccomposites/jcm2003_133
https://www.nxtbook.fr/newpress/jeccomposites/jcm2001_132
https://www.nxtbook.fr/newpress/jeccomposites/jcm1911_Special_Issue2
https://www.nxtbook.fr/newpress/jeccomposites/jcm1911_131
https://www.nxtbook.fr/newpress/jeccomposites/jcm1909_130
https://www.nxtbook.fr/newpress/jeccomposites/jcm1907_129
https://www.nxtbook.fr/newpress/jeccomposites/jcm1905_128
https://www.nxtbook.fr/newpress/jeccomposites/jcm1903_Special_Issue1
https://www.nxtbook.fr/newpress/jeccomposites/jcm1903_127
https://www.nxtbook.fr/newpress/jeccomposites/jcm1901_126
https://www.nxtbook.fr/newpress/jeccomposites/jcm1811_125
https://www.nxtbook.fr/newpress/jeccomposites/jcm1810_124
https://www.nxtbook.fr/newpress/jeccomposites/jcm1808_123
https://www.nxtbook.fr/newpress/jeccomposites/jcm1807_122
https://www.nxtbook.fr/newpress/jeccomposites/jcm1805_121
https://www.nxtbook.fr/newpress/jeccomposites/jcm1804_120
https://www.nxtbook.fr/newpress/jeccomposites/jcm1803_119
https://www.nxtbook.fr/newpress/jeccomposites/jcm1802_119-Supplement_Innovation_Report
https://www.nxtbook.fr/newpress/jeccomposites/jcm1801_118
https://www.nxtbook.fr/newpress/jeccomposites/jcm1711_117
https://www.nxtbook.fr/newpress/jeccomposites/jcm1710_116
https://www.nxtbook.fr/newpress/jeccomposites/jcm1708_115
https://www.nxtbook.fr/newpress/jeccomposites/jcm1707_114
https://www.nxtbook.fr/newpress/jeccomposites/jcm1706_113
https://www.nxtbook.fr/newpress/jeccomposites/jcm1704_112
https://www.nxtbook.fr/newpress/jeccomposites/jcm1703_111
https://www.nxtbook.fr/newpress/jeccomposites/jcm1701_110
https://www.nxtbook.fr/newpress/jeccomposites/jcm1611_109
https://www.nxtbook.fr/newpress/jeccomposites/jcm1610_108
https://www.nxtbook.fr/newpress/jeccomposites/jcm1608_107
https://www.nxtbook.fr/newpress/jeccomposites/jcm1607_106
https://www.nxtbook.fr/newpress/jeccomposites/jcm1605_105
https://www.nxtbook.fr/newpress/jeccomposites/jcm1604_104
https://www.nxtbook.fr/newpress/jeccomposites/jcm1603_103
https://www.nxtbook.fr/newpress/jeccomposites/jcm1601_102
https://www.nxtbook.fr/newpress/jeccomposites/jcm1511_101
https://www.nxtbook.fr/newpress/jeccomposites/jcm1510_100
https://www.nxtbook.fr/newpress/jeccomposites/jcm1509_99
https://www.nxtbook.fr/newpress/jeccomposites/jcm1507_98
https://www.nxtbook.fr/newpress/jeccomposites/jcm1505_97
https://www.nxtbook.fr/newpress/jeccomposites/jcm1504_96
https://www.nxtbook.com/newpress/jeccomposites/jcm1503_95
https://www.nxtbook.com/newpress/jeccomposites/jcm1501_94
https://www.nxtbook.com/newpress/jeccomposites/jcm1412_93
https://www.nxtbook.com/newpress/jeccomposites/jcm1410_92
https://www.nxtbook.com/newpress/jeccomposites/jcm1409_91
https://www.nxtbook.com/newpress/jeccomposites/jcm1406_90
https://www.nxtbook.com/newpress/jeccomposites/jcm1405_89
https://www.nxtbook.com/newpress/jeccomposites/jcm1404_88
https://www.nxtbook.com/newpress/jeccomposites/jcm1403_87
https://www.nxtbook.com/newpress/jeccomposites/jcm1401_86
https://www.nxtbook.com/newpress/jeccomposites/jcm1311_85
https://www.nxtbook.com/newpress/jeccomposites/jcm1310_84
https://www.nxtbook.com/newpress/jeccomposites/jcm1308_83
https://www.nxtbook.com/newpress/jeccomposites/jcm1307_82
https://www.nxtbook.com/newpress/jeccomposites/jcm1305_81
https://www.nxtbook.com/newpress/jeccomposites/jcm1304_80
https://www.nxtbook.com/newpress/jeccomposites/jcm1303_79
https://www.nxtbook.com/newpress/jeccomposites/jcm1301_78
https://www.nxtbook.com/newpress/jeccomposites/jcm1212_77
https://www.nxtbook.com/newpress/jeccomposites/jcm1210_76
https://www.nxtbook.com/newpress/jeccomposites/jcm1208_75
https://www.nxtbook.com/newpress/jeccomposites/jcm1207_74
https://www.nxtbook.com/newpress/jeccomposites/jcm1206_73
https://www.nxtbook.com/newpress/jeccomposites/jcm1204_72
https://www.nxtbook.com/newpress/jeccomposites/jcm1203_71
https://www.nxtbook.com/newpress/jeccomposites/jcm1201_70
https://www.nxtbook.com/newpress/jeccomposites/jcm1111_69
https://www.nxtbook.com/newpress/jeccomposites/jcm1110_68
https://www.nxtbook.com/newpress/jeccomposites/jcm1108_67
https://www.nxtbook.com/newpress/jeccomposites/jcm1107_66
https://www.nxtbook.com/newpress/jeccomposites/jcm1105_65
https://www.nxtbook.com/newpress/jeccomposites/jcm1104_64
https://www.nxtbook.com/newpress/jeccomposites/jcm1103_63
https://www.nxtbook.com/newpress/jeccomposites/jcm1101_62
https://www.nxtbook.com/newpress/jeccomposites/jcm1011_61
https://www.nxtbook.com/newpress/jeccomposites/jcm1010_60
https://www.nxtbook.com/newpress/jeccomposites/jcm1009_59
https://www.nxtbook.com/newpress/jeccomposites/jcm1006_58
https://www.nxtbook.com/newpress/jeccomposites/jcm1005_57
https://www.nxtbook.com/newpress/jeccomposites/jcm1004_56
https://www.nxtbook.com/newpress/jeccomposites/jcm1003_55
https://www.nxtbook.com/newpress/jeccomposites/jcm1001_54
https://www.nxtbook.com/newpress/jeccomposites/jcm0911_53
https://www.nxtbook.com/newpress/jeccomposites/jcm0910_52
https://www.nxtbook.com/newpress/jeccomposites/jcm0909_51
https://www.nxtbook.com/newpress/jeccomposites/jcm0907-08_50
https://www.nxtbook.com/newpress/jeccomposites/jcm0906_49
https://www.nxtbook.com/newpress/jeccomposites/jcm0904_48
https://www.nxtbook.com/newpress/jeccomposites/jcm0903_47
https://www.nxtbook.com/newpress/jeccomposites/jcm0901_46
https://www.nxtbook.com/newpress/jeccomposites/jcm0811_45
https://www.nxtbook.com/newpress/jeccomposites/jcm0810_44
https://www.nxtbook.com/newpress/jeccomposites/jcm0809_43
https://www.nxtbook.com/newpress/jeccomposites/jcm0807_42
https://www.nxtbook.com/newpress/jeccomposites/jcm0806_41
https://www.nxtbook.com/newpress/jeccomposites/jcm0805_40
https://www.nxtbook.com/newpress/jeccomposites/jcm0803_39
https://www.nxtbook.com/newpress/jeccomposites/jcm0801_38
https://www.nxtbook.com/newpress/jeccomposites/jcm0712_37
https://www.nxtbook.com/newpress/jeccomposites/jcm0710_36
https://www.nxtbook.com/newpress/jeccomposites/jcm0709_35
https://www.nxtbook.com/newpress/jeccomposites/jcm0707_34
https://www.nxtbook.com/newpress/jeccomposites/jcm0706_33
https://www.nxtbookmedia.com