JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 29
from strictly a software company into a real solutions provider that combines its expertise in software development with a penchant for developing an understanding of its customer’s challenges and goals. By putting a new emphasis on combining their leading edge software with dedicated consulting services, customers now have the opportunity to enjoy the rewards of a very powerful two-pronged solution. yellow indicates an area of mild material deformation over the complex curvature, and the red shows where there will be wrinkling and bridging issues that need to be corrected in the design phase prior to being manufactured. Fig. 2: R29 full car. starting point, and the white lines demonstrate the orientation of the plies. Here (Fig. 2), the composite design is laid over the chassis, cockpit and the roll hoop of the race car, putting some of the composite components used to build the car into the context of the finished product. Fig. 1: R29 FiberSIM on chassis. Fig. 4: R29 woven ply in FiberSIM. The above screen shot (Fig. 1) shows analysis ply boundaries that have been imported into the 3D CAD model using Vistagy’s FiberSIM® software. At this point, the composite designer can go in and clean up the design with an eye to manufacturability. Previously, the designer would receive the analysis data and have to reconstruct the boundaries by creating all CAD geometry manually. With FiberSIM, however, that step has been eliminated, leading to a faster and more accurate analysis-to-design process. The blue and red indicate ply boundaries, while the white x indicates the layup Fig. 3: R29 FiberSIM on sidepod. Pictured (Fig. 3) is a simulation of a single composite ply for the side pod of the ING Renault F1 Team race car. The purple lines indicate the boundaries of the plies. Within the ply being simulated, the blue lines represent an area that will not present manufacturability issues, Figure 4 shows the simulation result for one 45-degree woven ply in FiberSIM®. The ply simulation is used to highlight areas where manufacturability issues will occur so they can be fixed in the design phase and subsequently used to generate an accurate flat pattern for each composite ply. Understanding manufacturability issues during the design phase rather than on the shop floor saves valuable time, a critical concern for the ING Renault F1 Team, given the aggressive deadlines they must meet. Here, the original design has been altered so that all manufacturability issues have been addressed, as indicated by the blue lines, which show the true orientation of the fibres as they conform over the complex curvature. More information: www.vistagy.com No48 May 2009 / jec composites magazine 29
http://www.vistagy.com
http://www.nrc.de/
http://www.nrc.de/
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009
Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #48 - May 2009
Cover
INDEX
CONTENTS
NEWS WORLDWIDE
Companies - AGY expands into Asia Pacific
- Ranger uses expertise to gain foothold in China
- Swancor: two-digit growth and double the ambition
Agenda of events
Innovations - Diamond tool producer celebrates 50th anniversary
- Eliminating dust from your work environment
- Autoclaves from XS to XXL
BUSINESS
Market survey - Industrialization of the carboncomposite industry (2nd part)
Strategy - Growth strategies during turbulent times
Trends - A comprehensive view of software and services
Niche market: Luggage - Beautiful structural balance
FEATURE AERONAUTICS
Design - Pushing the envelope in composites design
Engineering - Reducing the complexity of composites engineering
Testing - Laboratory infusion test unit: for new materials testing and process validation
Simulation - An industrial solution to simulate post-buckling and damage
Application - Attainable solutions with composite materials
- Benzoxazine resin sytems for future interior applications
- Prototype A350 XWB composite wing spars
FEATURE DISTRIBUTION
Japan - Strongly committed to customer satisfaction
India - “Distribution in India is quite a complex and challenging proposition”
Iran - The History of Polyfiber Company
Australia - Lance Brown: a global market view
USERS’ PLATFORM
Composites in the world - Adaptive energy concept
- Golf club head
- Thermoplastic wind turbines in Antarctica
- High-quality headphones
Successful partners - The A400M cargo door: faster, lighter and better value
Application - Mass-produced zero-emission vehicle
KNOW-HOW
Nanotubes - Carbon nanotubes in polymer matrix composite structures
Control - Process control through dielectric monitoring
Materials - Recent advancements in materials for liquid resin infusion
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Cover
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 2
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 3
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 4
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - INDEX
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - CONTENTS
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 7
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 8
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Companies - AGY expands into Asia Pacific
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - - Ranger uses expertise to gain foothold in China
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 11
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 12
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 13
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - - Swancor: two-digit growth and double the ambition
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 15
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Agenda of events
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 17
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Innovations - Diamond tool producer celebrates 50th anniversary
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - - Eliminating dust from your work environment
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - - Autoclaves from XS to XXL
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - BUSINESS
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Market survey - Industrialization of the carboncomposite industry (2nd part)
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 23
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Strategy - Growth strategies during turbulent times
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 25
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 26
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Trends - A comprehensive view of software and services
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 28
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 29
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Niche market: Luggage - Beautiful structural balance
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - FEATURE AERONAUTICS
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Design - Pushing the envelope in composites design
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 33
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 34
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Engineering - Reducing the complexity of composites engineering
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 36
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 37
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Testing - Laboratory infusion test unit: for new materials testing and process validation
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 39
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Simulation - An industrial solution to simulate post-buckling and damage
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 41
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Application - Attainable solutions with composite materials
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 43
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - - Benzoxazine resin sytems for future interior applications
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 45
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - - Prototype A350 XWB composite wing spars
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - FEATURE DISTRIBUTION
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Japan - Strongly committed to customer satisfaction
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 49
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 50
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - India - “Distribution in India is quite a complex and challenging proposition”
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 52
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Iran - The History of Polyfiber Company
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 54
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Australia - Lance Brown: a global market view
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 56
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - USERS’ PLATFORM
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - - Golf club head
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - - High-quality headphones
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Successful partners - The A400M cargo door: faster, lighter and better value
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 61
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Application - Mass-produced zero-emission vehicle
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - KNOW-HOW
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Nanotubes - Carbon nanotubes in polymer matrix composite structures
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 65
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 66
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 67
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 68
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Control - Process control through dielectric monitoring
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 70
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 71
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Materials - Recent advancements in materials for liquid resin infusion
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 73
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 74
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 75
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 76
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